Semiconductor device having a gate electrode, an interlayer insulating film and a barrier metal provided in a trench

1. A semiconductor device, comprising:

a semiconductor substrate of a first semiconductor type;

a first semiconductor layer of the first semiconductor type provided on a front surface of the semiconductor substrate;

a second semiconductor layer of a second semiconductor type provided on a first side of the first semiconductor layer opposite a second side of the first semiconductor layer, the second side facing toward the semiconductor substrate;

a first semiconductor region of the first semiconductor type that is selectively provided in the second semiconductor layer, that is constituted by an upper first semiconductor region and a lower first semiconductor region in which the upper first semiconductor region has a width that is wider than that of the lower first semiconductor region, and that has an impurity concentration that is higher than that of the semiconductor substrate;

a trench having a length that penetrates the first semiconductor region and the second semiconductor layer, and reaches the first semiconductor layer;

a gate insulating film provided in the trench;

a gate electrode provided in the trench on the gate insulating film;

an interlayer insulating film that is provided only in the trench to cover the gate electrode, that is formed of SiO 2 , and that has a thickness that is adjusted based on the length of the trench;

a barrier metal layer containing Ti and selectively provided only in the trench and disposed on and in direct contact with the interlayer insulating film so as to substantially completely cover the interlayer insulating film;

a first electrode that is flat and completely covers the semiconductor substrate, that is constituted by a Ni film provided on the semiconductor substrate and a Ti film provided on the Ni film, and that contacts the first semiconductor region, the second semiconductor layer, and the barrier metal layer;

a source electrode pad containing Al—Si provided on the first electrode; and

a second electrode provided at a rear surface of the semiconductor substrate,

wherein the semiconductor device has a cell pitch of less than 4.0μm so that ON resistance decreases as cell pitch decreases.

2. The semiconductor device according to claim 1 , wherein the upper first semiconductor region and the lower first semiconductor region have differing impurity concentrations determining conductivity.

3. The semiconductor device according to claim 1 , wherein the interlayer insulating film has a thickness of at least 0.3 μm.

4. The semiconductor device according to claim 1 , further comprising a second semiconductor region of the second semiconductor type selectively provided in the first semiconductor layer, the second semiconductor region being in contact with a bottom of the trench.

5. The semiconductor device according to claim 4 , wherein the trench has a width direction and the second semiconductor region has a striped shape parallel to the width direction of the trench.

6. The semiconductor device according to claim 2 , wherein the upper first semiconductor region has an impurity concentration that ranges from 1×10 18 to 1×10 20 /cm 3 , and wherein the lower first semiconductor region has an impurity concentration that ranges from 1×10 17 to 1×10 19 /cm 3 .

7. The semiconductor device according to claim 1 , further comprising a contact region of the second conductivity type selectively provided in the second semiconductor layer and in direct contact with the upper first semiconductor region but not in direct contact with the lower first semiconductor region, wherein the contact region has an impurity concentration that is higher than that of the second semiconductor layer.