IP Library Granted Patent US 12,095,322
Granted Patent B2
US 12,095,322 · App. 17/481,071 · Granted Sep 17, 2024

Stator

Inventors: Hisato Sumitomo (Osaka, JP); Tatsuya Tonari (Osaka, JP); Yuji Nakazawa (Osaka, JP)
Assignee: Daikin Industries, Ltd.
H02K3/14H02K1/165H02K3/28H02K3/30H02K3/38H02K3/493
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,095,322
App. No.
17/481,071
Granted
Sep 17, 2024
Kind
B2
Abstract

A stator includes a cylindrical stator core provided with a plurality of slots, a segment conductor mounted to the stator core, and a resin insulator including a winding barrel portion and an insertion portion that are integrally molded. The segment conductor includes a plurality of leg portions inserted into the slots, and a crossover wire portion that couples two of the leg portions inserted into the slots that differ from each other. The winding barrel portion is disposed between the stator core and the crossover wire portion of the segment conductor. The insertion portion is disposed on an inner side from the segment conductor inside the slots of the stator core.

Claims (52)

1. A stator comprising:

a cylindrical stator core provided with a plurality of slots;

a segment conductor mounted to the stator core, the segment conductor including

a plurality of leg portions inserted into the slots, and

a crossover wire portion that couples two of the leg portions inserted into the slots that differ from each other; and

a resin insulator including a winding barrel portion and an insertion portion that are integrally molded, the winding barrel portion being disposed between the stator core and the crossover wire portion of the segment conductor, and the insertion portion being disposed on an inner side from the segment conductor inside the slots of the stator core,

the winding barrel portion including a plurality of winding barrel portions,

in the insulator, an insertion hole into which the segment conductor is inserted being open between the winding barrel portions adjacent to each other, and

the insertion portion being provided in the insulator at only a radially inner portion of the insertion hole.

2. The stator according to claim 1 , wherein

in the slots, an insulating sheet is provided between inner peripheral surfaces of the slots and the leg portions of the segment conductor inserted into the slots, and

the insulating sheet is held between the insertion portion of the insulator and the inner peripheral surfaces of the slots.

3. The stator according to claim 2 , wherein

the segment conductor is covered by a resin insulating film.

4. The stator according to claim 2 , wherein

of the winding barrel portion of the insulator, a portion that is in contact with or adjacent to the crossover wire portion of the segment conductor has a curved shape.

5. The stator according to claim 2 , wherein

the insulator is a first insulator disposed at an end surface on one side in an axial direction along a center line of the stator core, and

a second insulator, which has a configuration identical to a configuration of the first insulator, is disposed at an end surface on an other side in the axial direction of the stator core.

6. The stator according to claim 2 , wherein

the insulator is an annular integral molding.

7. The stator according to claim 2 , wherein

the insulator includes a plurality of arc-shaped divided bodies that each include the winding barrel portion and the insertion portion, and the insulator has an annular shape formed by the plurality of divided bodies combined together.

8. The stator according to claim 1 , wherein

the segment conductor is covered by a resin insulating film.

9. The stator according to claim 8 , wherein

of the winding barrel portion of the insulator, a portion that is in contact with or adjacent to the crossover wire portion of the segment conductor has a curved shape.

10. The stator according to claim 8 , wherein

the insulator is a first insulator disposed at an end surface on one side in an axial direction along a center line of the stator core, and

a second insulator, which has a configuration identical to a configuration of the first insulator, is disposed at an end surface on an other side in the axial direction of the stator core.

11. The stator according to claim 8 , wherein

the insulator is an annular integral molding.

12. The stator according to claim 8 , wherein

the insulator includes a plurality of arc-shaped divided bodies that each include the winding barrel portion and the insertion portion, and the insulator has an annular shape formed by the plurality of divided bodies combined together.

13. The stator according to claim 1 , wherein

of the winding barrel portion of the insulator, a portion that is in contact with or adjacent to the crossover wire portion of the segment conductor has a curved shape.

14. The stator according to claim 13 , wherein

the insulator is a first insulator disposed at an end surface on one side in an axial direction along a center line of the stator core, and

a second insulator, which has a configuration identical to a configuration of the first insulator, is disposed at an end surface on an other side in the axial direction of the stator core.

15. The stator according to claim 13 , wherein

the insulator is an annular integral molding.

16. The stator according to claim 13 , wherein

the insulator includes a plurality of arc-shaped divided bodies that each include the winding barrel portion and the insertion portion, and the insulator has an annular shape formed by the plurality of divided bodies combined together.

17. The stator according to claim 1 , wherein

the insulator is a first insulator disposed at an end surface on one side in an axial direction along a center line of the stator core, and

a second insulator, which has a configuration identical to a configuration of the first insulator, is disposed at an end surface on an other side in the axial direction of the stator core.

18. The stator according to claim 17 , wherein

the insertion portion of the first insulator and an insertion portion of the second insulator abut each other in the axial direction of the stator core.

19. The stator according to claim 1 , wherein

the insulator is an annular integral molding.

20. The stator according to claim 1 , wherein

the insulator includes a plurality of arc-shaped divided bodies that each include the winding barrel portion and the insertion portion, and the insulator has an annular shape formed by the plurality of divided bodies combined together.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2021
From: SUMITOMO, HISATO; TONARI, TATSUYA; NAKAZAWA, YUJI
To: DAIKIN INDUSTRIES, LTD.
Reel/Frame 057551/0022 →
Priority Claims (1)
JP 2019-061375 · Mar 27, 2019 · national
Continuity (2)
Continuation PCTJP2020012081 · Mar 18, 2020
Related Publication 20220006344A1 · Jan 6, 2022