IP Library Granted Patent US 12,097,480
Granted Patent B2
US 12,097,480 · App. 18/124,139 · Granted Sep 24, 2024

Functionalised alumina adsorbent materials for removal of contaminants from water

Inventors: Octavia Ann Blackburn (London, GB); Khai Duong Quang Nguyen (London, GB); Liberty Jocasta Rockey (London, GB); Aiden Sinan McGuirk (London, GB); Alex Michael James (London, GB); Nathan Clemence (London, GB); Simon Paul Foxon (Hertfordshire, GB)
Assignee: PURAFFINITY LTD
B01J20/262B01J20/08B01J20/28016B01J20/28083B01J20/28085B01J20/28092
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Quick Facts
Patent No.
US 12,097,480
App. No.
18/124,139
Granted
Sep 24, 2024
Kind
B2
Abstract

A composition is provided for removal of a target substance from a fluid stream. The composition may be used to remove polyfluorinated alkyl substances (PFAS) from water. The composition comprises a support material comprising an alumina; and a sorbent molecule that comprises a core polymer; wherein the core polymer is covalently linked to the support material; and wherein the sorbent molecule further comprises one or more covalently linked sorbent groups. Processes for removal of target substances such as PFAS are also provided.

Claims (28)

1. A composition for removal of a poly- and perfluorinated alkyl substance (PFAS) from an aqueous liquid, the composition comprising:

a particulate support material comprising a bimodal alumina having pores within a mesoporous range and pores within a macroporous range;

(i) wherein a majority of the pores within the mesoporous range have an average pore size of between 2 nm and 50 nm; and

(ii) wherein the bimodal alumina has a BET pore volume within the mesoporous range of not less than around 0.20 cm 3 /g; and

a sorbent molecule that comprises a linear or branched core polymer selected from one or more of: poly(ethylenimine); poly(allylamine); poly(methylmethacrylate); poly(vinylalcohol); poly(vinylamine); poly(vinylchloride); poly(2-vinylpyridine); poly(3-vinylpyridine); or poly(4-vinylpyridine);

wherein the linear or branched core polymer is covalently linked to the particulate support material; and

wherein the sorbent molecule further comprises one or more covalently linked sorbent groups.

2. The composition of claim 1 , wherein the alumina has an average pore size within the mesoporous range of between about 2 about 20 nm.

3. The composition of claim 1 , wherein a majority of the pores within the macroporous range have an average pore size of between 1 μm and 10 μm.

4. The composition of claim 1 , wherein the core polymer comprises a linear or branched poly(ethylenimine) having a weight average molecular weight of not less thanaround 25 kDa.

5. The composition of claim 1 , wherein the covalently linked sorbent groups comprise one or more groups selected from:

a substituted or unsubstituted C1-C12 alkyl group; a substituted or unsubstituted C2-C12 alkenyl group; a substituted or unsubstituted C2-C12 alkynyl group; a substituted or unsubstituted C1-C12 alkoxy group; a substituted or unsubstituted C1-C12 acyl group; a substituted or unsubstituted aromatic hydrocarbon group; a substituted or unsubstituted aromatic group; a heterocyclic group; and a hydrogen atom.

6. The composition of claim 1 , wherein the core polymer comprises at least one tertiary amino group and wherein the at least one tertiary amino group is converted to a quaternary nitrogen.

7. The composition of claim 1 , wherein the core polymer comprises C1-C10 alkyl substituted linear poly(ethylenimine).

8. The composition of claim 1 , wherein the core polymer comprises C1-C6 alkyl substituted branched poly(ethylenimine).

9. The composition of claim 1 , wherein support material is in a form selected from: granular; powder; and spheroidal particles.

10. A process for removal of a target substance from a fluid stream that comprises water, the process comprising contacting the fluid stream with a composition as defined in claim 1 , and wherein the target substance comprises one or more poly- and perfluorinated alkyl substances (PFAS).

11. The process of claim 10 , wherein the PFAS is selected from a perfluorinated anionic surfactant compound, including one or more selected from the group consisting of:

perfluorobutane sulfonate (PFBS); perfluorobutanoic acid (PFBA); perfluoropentanoic acid (PFPeA); perfluorohexanesulfonate (PFHS); perfluorohexanoic acid (PFHA); perfluorooctanoic acid (PFOA); perfluorooctane sulfonate (PFOS); perfluorononanoic acid (PFNA); and perfluorodecanoic acid (PFDA); 6:2 fluorotelomer sulfonic acid (6:2 FTSA); and hexafluoropropylene oxide dimer acid (HFPO-DA).

12. The process of claim 10 , wherein the linear or branched PEI has weight average molecular weight of not less than around 25 kDa.

13. The process of claim 10 , wherein the particulate alumina is in a form selected from: granular; powder; and spheroidal particles.

14. The process of claim 10 , wherein the support material is comprised within a packed bed.

15. The process of claim 14 , wherein the support material is comprised within a filter unit.

16. A filter for the adsorption of one or more PFAS from a contaminated water source, wherein the filter comprises a composition as described in claim 1 .

17. The filter of claim 16 , wherein the filter is configured as a point-of-use (POU) filter.

18. The filter of claim 17 , wherein the filter is comprised within a replaceable cartridge.

19. The filter of claim 16 , wherein the filter is configured to be incorporated into a point-of-entry (POE) system.

20. The filter of claim 16 , wherein the composition is comprised within a packed bed that is configured to permit a minimum water flow rate there-through of at least 2 litres/min.

Assignments (3)
DEBENTURE Recorded Jun 6, 2025
From: PURAFFINITY LTD
To: HSBC INNOVATION BANK LIMITED
Reel/Frame 071500/0471 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 2, 2023
From: FOXON, SIMON PAUL
To: PURAFFINITY LTD
Reel/Frame 065094/0220 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 2, 2023
From: BLACKBURN, OCTAVIA ANN; CLEMENCE, NATHAN; JAMES, ALEX MICHAEL; MCGUIRK, AIDEN SINAN; NGUYEN, KHAI DUONG QUANG; ROCKEY, LIBERTY JOCASTA
To: PURAFFINITY LTD
Reel/Frame 065094/0226 →
Priority Claims (1)
GB 2202072 · Feb 16, 2022 · national
Continuity (2)
Continuation PCTEP2023053985 · Feb 16, 2023
Related Publication 20230264170A1 · Aug 24, 2023