IP Library Granted Patent US 12,104,228
Granted Patent B2
US 12,104,228 · App. 18/556,063 · Granted Oct 1, 2024

Aluminum alloy plate, terminal, electric wire with terminal, and bus bar

Inventors: Ryohei Kobayashi (Osaka, JP); Toru Maeda (Osaka, JP); Tetsuya Kuwabara (Osaka, JP); Masashi Fujiki (Yokkaichi, JP); Akihiro Hayashi (Yokkaichi, JP)
Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD.; SUMITOMO WIRING SYSTEMS, LTD.; AUTONETWORKS TECHNOLOGIES, LTD.
C22C21/08H01R13/03
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Quick Facts
Patent No.
US 12,104,228
App. No.
18/556,063
Granted
Oct 1, 2024
Kind
B2
Abstract

The aluminum alloy in the cross-section of the surface layer region of the aluminum alloy plate contains a compound containing one or more elements selected from the group consisting of silicon, magnesium, iron, copper, manganese, chromium, zinc, zirconium, and titanium, and aluminum. The number of fields of view containing the compound having an equivalent circle diameter of 5 μm or more out of 10 fields of view extracted from the cross-section is 3 or less. In the cross-section, the number density of the compound having an equivalent circle diameter of 1.5 μm or more and less than 5.0 μm is 0.0010 per μm 2 or less, and the area ratio of the compound having an equivalent circle diameter of 0.5 μm or more is 0.1% or more and less than 1.0%.

Claims (29)

1. An aluminum alloy plate made of an aluminum alloy, the aluminum alloy containing

0.01 mass % or more and 1.50 mass % or less of silicon,

0.01 mass % or more and 2.00 mass % or less of magnesium,

0 mass % or more and 1.50 mass % or less of iron,

0 mass % or more and 1.50 mass % or less of copper,

0 mass % or more and 1.50 mass % or less of manganese,

0 mass % or more and 1.50 mass % or less of chromium,

0 mass % or more and 1.50 mass % or less of zinc,

0 mass % or more and 1.50 mass % or less of zirconium, and

0 mass % or more and 1.50 mass % or less of titanium,

with the balance being aluminum and inevitable impurities, wherein

the aluminum alloy in a cross-section of a surface layer region of the aluminum alloy plate contains a plurality of compounds, each of the plurality of compounds containing one or more elements selected from the group consisting of silicon, magnesium, iron, copper, manganese, chromium, zinc, zirconium, and titanium, and aluminum,

the surface layer region is up to 200 μm from a surface of the aluminum alloy toward an inside of the aluminum alloy,

a number of fields of view containing the plurality of compounds having an equivalent circle diameter of 5 μm or more out of ten fields of view extracted from the cross-section is 3 or less,

a size of each of the ten fields of view is 50 μm×100 μm,

a number density of each of the plurality of compounds having an equivalent circle diameter of 1.5 μm or more and less than 5.0 μm is 0.0010 per μm 2 or less, and

an area ratio of the plurality of compounds having an equivalent circle diameter of 0.5 μm or more is 0.1% or more and less than 1.0%.

2. The aluminum alloy plate according to claim 1 , wherein an average aspect ratio of each of the plurality of compounds having an equivalent circle diameter of 1.0 μm or more and less than 1.5 μm is 2.5 or less.

3. The aluminum alloy plate according to claim 1 , wherein a Vickers hardness is 70 HV or more.

4. The aluminum alloy plate according to claim 1 , wherein a Vickers hardness is 72 HV or more and 160 HV or less.

5. The aluminum alloy plate according to claim 1 , wherein a conductivity is 40% IACS or more and 63% IACS or less.

6. The aluminum alloy plate according to claim 1 , wherein in each of the plurality of compounds a content of each element of iron, copper, manganese, chromium, zinc, zirconium, and titanium is 0.01 mass % or more.

7. The aluminum alloy plate according to claim 1 , wherein the aluminum alloy is an alloy defined by international alloy designation 6056, and

a Vickers hardness is 72 HV or more, and

a conductivity is 40% IACS or more and 53% IACS or less.

8. A terminal formed from the aluminum alloy plate according to claim 1 .

9. An electric wire with terminal, comprising an electric wire and the terminal according to claim 8 .

10. A bus bar formed from the aluminum alloy plate according to claim 1 .

11. The aluminum alloy plate according to claim 1 , wherein the plurality of compounds are one of a compound of Al and Mg, a compound of Al and Fe, a compound of Al, Fe, and Mn, a compound of Al, Mg, and Cu, a compound of Al and Cu, a compound of Al, Fe, and Si, a compound of Al, Fe, Mn, and Si, a compound of Al, Mg, Cu, and Si, or a compound of Al, Cu, and Si.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 19, 2023
From: KOBAYASHI, RYOHEI; MAEDA, TORU; KUWABARA, TETSUYA; FUJIKI, MASASHI; HAYASHI, AKIHIRO
To: SUMITOMO ELECTRIC INDUSTRIES, LTD.; SUMITOMO WIRING SYSTEMS, LTD.; AUTONETWORKS TECHNOLOGIES, LTD.
Reel/Frame 065280/0872 →
Priority Claims (1)
JP 2021-085674 · May 20, 2021 · national
Continuity (1)
Related Publication 20240084425A1 · Mar 14, 2024