IP Library › Granted Patent US 12,105,324
Granted Patent B2
US 12,105,324 · App. 18/360,820 · Granted Oct 1, 2024

Apparatus for optical coupling and fabrication method thereof

Inventors: Feng-Wei Kuo (Hsinchu County, TW); Chewn-Pu Jou (Hsinchu, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
G02B6/1223G02B6/0083G02B6/12007G02B6/14G02B6/29325G02B6/30
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Quick Facts
Patent No.
US 12,105,324
App. No.
18/360,820
Granted
Oct 1, 2024
Kind
B2
Abstract

Disclosed are apparatuses for optical coupling and a system for communication. In one embodiment, an apparatus for optical coupling having an optical coupling region is disclosed. The apparatus for optical coupling includes a substrate and a core layer disposed on the substrate. The core layer includes a plurality of holes located in the optical coupling region. An effective refractive index of the core layer gradually decrease from a first end of the optical coupling region to a second end of the optical coupling region.

Claims (34)

1. An apparatus for optical coupling, having an optical coupling region and comprising:

a substrate; and

a core layer disposed on the substrate and comprising a plurality of holes located in the optical coupling region, the coupling region having a first end and a second end,

wherein a shape of each of the plurality of holes in a top view of the substrate is a polygon with a first central axis and a second central axis perpendicular to and longer than the first central axis, the first central axis and the second central axis of each of the plurality of polygons are either perpendicular to or parallel with a direction pointing from the first end to the second end, and

wherein in a cross-section plane perpendicular to the substrate and passing through both the first end and the second end, widths of the plurality of holes gradually increase from the first end to the second end.

2. The apparatus for optical coupling as claimed in claim 1 , wherein the plurality of holes have the same depth.

3. The apparatus for optical coupling as claimed in claim 1 , wherein a material of the substrate comprises silicon oxide, and a material of the core layer comprises silicon.

4. The apparatus for optical coupling as claimed in claim 1 , wherein a maximum thickness of the core layer is larger than or equal to 250 nm and smaller than or equal to 350 nm.

5. The apparatus for optical coupling as claimed in claim 1 , wherein a maximum depth of each of the plurality of holes is larger than or equal to 70 nm and smaller than or equal to 270 nm.

6. The apparatus for optical coupling as claimed in claim 1 , wherein the widths of the plurality of holes are larger than or equal to 100 nm and smaller than or equal to 1000 nm.

7. The apparatus for optical coupling as claimed in claim 1 , wherein intervals of the plurality of holes are larger than or equal to 200 nm and smaller than or equal to 500 nm.

8. The apparatus for optical coupling as claimed in claim 1 , wherein pitches of the plurality of holes are larger than or equal to 300 nm and smaller than or equal to 800 nm.

9. The apparatus for optical coupling as claimed in claim 1 , further comprising:

a cladding layer disposed on the core layer and filled in the plurality of holes.

10. The apparatus for optical coupling as claimed in claim 1 , wherein intervals of the plurality of holes gradually increase from the first end to the second end.

11. The apparatus for optical coupling as claimed in claim 1 , wherein the core layer has a fan-shaped or rectangular-shaped portion located in the optical coupling region, and

wherein the plurality of holes are configured in a fan-shaped or rectangular-shaped array.

12. An apparatus for optical coupling, having an optical coupling region and comprising:

a substrate; and

a core layer disposed on the substrate and comprising a plurality of holes located in the optical coupling region,

wherein the plurality of holes are arranged along a plurality of lines extending from a first end of the optical coupling region to a second end of the optical coupling region,

wherein in a cross-section plane perpendicular to the substrate and passing through both the first end and the second end, widths and intervals of the holes increase from the first end to the second end, and

wherein a shape of each of the plurality of holes in a top view of the substrate is a polygon with a first central axis and a second central axis perpendicular to and longer than the first central axis, the first central axis and the second central axis of each of the plurality of polygons are either perpendicular to or parallel with a direction pointing from the first end to the second end.

13. The apparatus for optical coupling as claimed in claim 12 , wherein widths of the plurality of holes gradually increase from the first end to the second end.

14. The apparatus for optical coupling as claimed in claim 12 , wherein the plurality of lines are straight virtual lines parallel to each other.

15. The apparatus for optical coupling as claimed in claim 12 , wherein the plurality of lines are straight virtual lines intersecting each other.

16. A fabrication method of an apparatus for optical coupling, comprising:

forming a core layer on a substrate, the core layer comprising a plurality of holes located in an optical coupling region of the apparatus for optical coupling, the coupling region having a first end and a second end,

wherein a shape of each of the plurality of holes in a top view of the substrate is a polygon with a first central axis and a second central axis perpendicular to and longer than the first central axis, the first central axis and the second central axis of each of the plurality of polygons are either perpendicular to or parallel with a direction pointing from the first end to the second end, and

wherein in a cross-section plane perpendicular to the substrate and passing through both the first end and the second end, widths and intervals of the plurality of holes gradually increase from the first end to the second end.

17. The fabrication method of the apparatus for optical coupling as claimed in claim 16 , wherein the plurality of holes are formed through an etching step.

18. The fabrication method of the apparatus for optical coupling as claimed in claim 16 , wherein the plurality of holes are arranged along a plurality of straight virtual lines extending from the first end to the second end.

19. The fabrication method of the apparatus for optical coupling as claimed in claim 18 , wherein the plurality of straight virtual lines are parallel to each other.

20. The fabrication method of the apparatus for optical coupling as claimed in claim 18 , wherein the plurality of straight virtual lines intersect each other.

Continuity (2)
Continuation 17075698 · Oct 21, 2020
Related Publication 20230367066A1 · Nov 16, 2023