IP Library Granted Patent US 12,115,757
Granted Patent B2
US 12,115,757 · App. 18/098,266 · Granted Oct 15, 2024

Multifunctional laminates

Inventors: Soenke Laubach (Hamburg, DE); David Collette (South Hadley, MA); Hugh Miller (New Berlin, WI)
Assignee: DELSTAR TECHNOLOGIES, INC.
B32B17/10715B32B17/1077B32B2264/0221B32B2264/0285B32B2264/0292B32B2310/0831
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Quick Facts
Patent No.
US 12,115,757
App. No.
18/098,266
Granted
Oct 15, 2024
Kind
B2
Abstract

The present disclosure relates to compositions, laminates, films and/or composites made from polymers, such as thermoplastic polyurethane (“TPU”). The films have one or more optical layers made from materials that allow the transmission of visible light and reflect or absorb UV light. A composite having an infrared (“IR”) cutoff layer, and a polymer layer desirably having an ultraviolet (“UV”) absorber is disposed between layers of glass or artificial glass, combined with polycarbonate (“PC”) or polyethylene terephalate (“PET”) layers.

Claims (84)

1. A composite, comprising:

a first layer of glass;

a second layer of glass;

a layer of a thermoplastic polyurethane (“TPU”) resin composite interposed between the first layer of glass and the second layer of glass; and

a polyethylene terephthalate (“PET”) film interposed between the first layer of glass and the second layer of glass,

wherein the TPU resin composite comprises a combination of a TPU resin, an ultraviolet (“UV”) absorber, and a light absorber,

wherein the UV absorber comprises a combination of two or more UV absorbers, wherein a first UV absorber is selected from the group consisting of 2-(2H-benzotriazol-2-yl)-4,6-bis(1,1-dimethylpropyl)-phenol, phenol, 2-(5-chloro-2H-benzotriazol-2-yl)-6-(1,1-dimethylethyl)-4-methyl, and combinations thereof, and

wherein the TPU resin composite, comprising the combination of the TPU resin, the UV absorber, and the light absorber:

blocks greater than 99.9% of light having a wavelength of from 380 nm to 400 nm,

blocks greater than 99% of light having a wavelength of about 400 nm, or

blocks about 95% of light having a wavelength between about 380 and 410 nm.

2. The composite of claim 1 , wherein the TPU resin composite, comprising the combination of the TPU resin, the UV absorber, and the light absorber, blocks greater than 99.9% of light having a wavelength of from 380 nm to 400 nm.

3. The composite of claim 1 , wherein the light absorber comprises a reaction mass of bis(1,2,2,6,6-pentamethyl-4-piperidyl)sebacate and methyl 1,2,2,6,6-pentamethyl-4-piperidyl sebacate.

4. The composite of claim 1 , further comprising an infrared (“IR”) cutoff layer interposed between the layer of the TPU resin composite and the PET film.

5. The composite of claim 1 , wherein the TPU resin composite comprises a yellowness index, as measured according to ASTM E313, of less than or equal to 3.0.

6. The composite of claim 1 , further comprising a low emissivity (“low-E”) layer interposed between the PET film and the second layer of glass.

7. The composite of claim 6 , wherein the layer of the TPU resin composite is a first layer of the TPU resin composite, and the composite further comprises a second layer of the TPU resin composite interposed between the PET film and the low-E layer.

8. The composite of claim 7 , further comprising a third layer of the TPU resin composite interposed between the low-E layer and the second layer of glass.

9. The composite of claim 1 , wherein the TPU resin composite, comprising the combination of the TPU resin, the UV absorber, and the light absorber, blocks greater than 99% of light having a wavelength of about 400 nm.

10. The composite of claim 1 , wherein the TPU resin composite, comprising the combination of the TPU resin, the UV absorber, and the light absorber, blocks about 95% of light having a wavelength between about 380 and 410 nm.

11. The composite of claim 4 , further comprising transparent electromagnetic interference (“EMI”) shielding or a transparent antenna in or on the IR cutoff layer.

12. A composite, comprising:

a first film of polycarbonate (“PC”);

a second film of PC;

at least one layer of a TPU resin composite interposed layer between the first film of PC and the second film of PC; and

a PC sheet interposed between the first film of PC and the second film of PC,

wherein the TPU resin composite comprises a combination of a TPU resin, an ultraviolet (“UV”) absorber, and a light absorber, and

wherein the UV absorber comprises a combination of two or more UV absorbers, wherein a first UV absorber is selected from the group consisting of 2-(2H-benzotriazol-2-yl)-4,6-bis(1,1-dimethylpropyl)-phenol, phenol, 2-(5-chloro-2H-benzotriazol-2-yl)-6-(1,1-dimethylethyl)-4-methyl, and combinations thereof, and

wherein the TPU resin composite, comprising the combination of the TPU resin, the UV absorber, and the light absorber:

blocks greater than 99.9% of light having a wavelength of from 380 nm to 400 nm,

blocks greater than 99% of light having a wavelength of about 400 nm, or

blocks about 95% of light having a wavelength between about 380 and 410 nm.

13. The composite of claim 12 , wherein the TPU resin composite, comprising the combination of the TPU resin, the UV absorber, and the light absorber, blocks greater than 99.9% of light having a wavelength of from 380 nm to 400 nm.

14. The composite of claim 12 , wherein the light absorber comprises a reaction mass of bis(1,2,2,6,6-pentamethyl-4-piperidyl)sebacate and methyl 1,2,2,6,6-pentamethyl-4-piperidyl sebacate.

15. The composite of claim 12 , wherein the at least one layer of the TPU resin composite is a first layer of the TPU resin composite, and the composite further comprises an infrared (“IR”) cutoff layer interposed between the first film of PC and the first layer of the TPU resin composite.

16. The composite of claim 15 , wherein the PC sheet is interposed between the first layer of the TPU resin composite and the second film of PC.

17. The composite of claim 16 , wherein the PC sheet is a first PC sheet, and the composite further comprises a second layer of the TPU resin composite interposed between the first PC sheet and the second film of PC.

18. The composite of claim 17 , wherein the second layer of the TPU resin composite is between the first PC sheet and the second film of PC.

19. The composite of claim 18 , further comprising a second PC sheet interposed between the second layer of the TPU resin composite and the second film of PC.

20. The composite of claim 19 , further comprising a third layer of the TPU resin composite between the second PC sheet and the second film of PC.

21. The composite of claim 20 , further comprising a low-E layer interposed between the third layer of the TPU resin composite and the second film of PC.

22. The composite of claim 12 , wherein the TPU resin composite, comprising the combination of the TPU resin, the UV absorber, and the light absorber, blocks about 95% of light having a wavelength between about 380 and 410 nm.

23. The composite of claim 12 , wherein the TPU resin composite, comprising the combination of the TPU resin, the UV absorber, and the light absorber, blocks greater than 99% of light having a wavelength of about 400 nm.

24. The composite of claim 15 , further comprising transparent EMI shielding or a transparent antenna in or on the IR cutoff layer.

25. A composite, comprising:

a first film of polycarbonate (“PC”);

a transparent infrared (“IR”) cutoff layer disposed directly adjacent the first film of PC;

a first film of a resin composite disposed directly adjacent the transparent IR cutoff layer,

wherein the resin composite comprises a combination of a polymer selected from thermoplastic polyurethane (“TPU”) or ethylene co-vinyl acetate (“EVA”), an ultraviolet (“UV”) absorber, and a light absorber;

a first PC sheet disposed adjacent the first film of the resin composite;

a second film of the resin composite disposed adjacent the first PC sheet;

a second PC sheet disposed adjacent the second film of the resin composite;

a third film of the resin composite disposed adjacent the second PC sheet; and

a second film of PC disposed proximal the third film of the resin composite,

wherein the UV absorber comprises a combination of two or more UV absorbers, wherein a first UV absorber is selected from the group consisting of 2-(2H-benzotriazol-2-yl)-4,6-bis(1,1-dimethylpropyl)-phenol, phenol, 2-(5-chloro-2H-benzotriazol-2-yl)-6-(1,1-dimethylethyl)-4-methyl, and combinations thereof, and

wherein the TPU resin composite, comprising the combination of the TPU resin, the UV absorber, and the light absorber:

blocks greater than 99.9% of light having a wavelength of from 380 nm to 400 nm,

blocks greater than 99% of light having a wavelength of about 400 nm, or

blocks about 95% of light having a wavelength between about 380 and 410 nm.

26. The composite of claim 25 , further comprising a low-E layer interposed between the third film of the resin composite and the second film of PC.

27. The composite of claim 25 , further comprising a top coat on at least one of the first film of PC and the second film of PC.

28. The composite of claim 25 , wherein the UV absorber comprises a combination of 2-(2H-benzotriazol-2-yl)-4,6-bis(1,1-dimethylpropyl)-phenol and phenol, 2-(5-chloro-2H-benzotriazol-2-yl)-6-(1,1-dimethylethyl)-4-methyl.

29. The composite of claim 25 , further comprising transparent EMI shielding in or on the transparent IR cutoff layer.

30. The composite of claim 25 , further comprising a transparent antenna in or on the IR cutoff layer.

31. A composite, comprising:

a first layer of glass;

a first layer of a resin composite disposed adjacent the first layer of glass, wherein the resin composite comprises a combination of a polymer selected from TPU or EVA, an ultraviolet (“UV”) absorber, and a light absorber;

an IR cutoff layer disposed proximal the first layer of the resin composite;

a PET film disposed adjacent the IR cutoff layer;

a second layer of the resin composite disposed adjacent the PET film; and

a second layer of glass disposed proximal the second layer of the resin composite, and

wherein the UV absorber comprises a combination of two or more UV absorbers, wherein a first UV absorber is selected from the group consisting of 2-(2H-benzotriazol-2-yl)-4,6-bis(1,1-dimethylpropyl)-phenol, phenol, 2-(5-chloro-2H-benzotriazol-2-yl)-6-(1,1-dimethylethyl)-4-methyl, and combinations thereof, and

wherein the TPU resin composite, comprising the combination of the TPU resin, the UV absorber, and the light absorber,

blocks greater than 99.9% of light having a wavelength of from 380 nm to 400 nm,

blocks greater than 99% of light having a wavelength of about 400 nm, or

blocks about 95% of light having a wavelength between about 380 and 410 nm.

32. The composite of claim 31 , further comprising:

a low-E layer interposed between the second layer of the resin composite and the second layer of glass; and

a third layer of the resin composite interposed between the low-E layer and the second layer of glass.

33. The composite of claim 31 , wherein the UV absorber comprises a combination of 2-(2H-benzotriazol-2-yl)-4,6-bis(1,1-dimethylpropyl)-phenol and phenol, 2-(5-chloro-2H-benzotriazol-2-yl)-6-(1,1-dimethylethyl)-4-methyl.

34. The composite of claim 31 , further comprising transparent EMI shielding in or on the IR cutoff layer.

35. The composite of claim 31 , further comprising an invisible antenna in or on the IR cutoff layer.

36. The composite of claim 1 , wherein the UV absorber comprises a combination of 2-(2H-benzotriazol-2-yl)-4,6-bis(1,1-dimethylpropyl)-phenol and phenol, 2-(5-chloro-2H-benzotriazol-2-yl)-6-(1,1-dimethylethyl)-4-methyl.

37. The composite of claim 12 , wherein the UV absorber comprises a combination of 2-(2H-benzotriazol-2-yl)-4,6-bis(1,1-dimethylpropyl)-phenol and phenol, 2-(5-chloro-2H-benzotriazol-2-yl)-6-(1,1-dimethylethyl)-4-methyl.

Assignments (7)
PATENT SECURITY AGREEMENT Recorded Jun 30, 2026
From: MATIV HOLDINGS, INC.; MATIV LUXEMBOURG (F/K/A SWM LUXEMBOURG); CONWED PLASTICS ACQUISITION COMPANY V LLC; DELSTAR TECHNOLOGIES, INC.; SCAPA TAPES NORTH AMERICA LLC; NEENAH INC.; EUROMED, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 075881/0940 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: COLLETTE, DAVID
To: DELSTAR TECHNOLOGIES, INC.
Reel/Frame 062467/0509 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: MILLER, HUGH
To: DELSTAR TECHNOLOGIES, INC.
Reel/Frame 062467/0565 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: LAUBACH, SOENKE
To: ARGOTEC DEUTSCHLAND GMBH
Reel/Frame 062467/0403 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: ARGOTEC DEUTSCHLAND GMBH
To: SWM LUXEMBOURG
Reel/Frame 062467/0687 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: DELSTAR TECHNOLOGIES, INC.
To: SWM LUXEMBOURG
Reel/Frame 062467/0725 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: ARGOTEC DEUTSCHLAND GMBH
To: DELSTAR TECHNOLOGIES, INC.
Reel/Frame 062467/0603 →
Continuity (2)
Provisional Application 63300591 · Jan 18, 2022
Related Publication 20230226806A1 · Jul 20, 2023