IP Library Granted Patent US 12,119,346
Granted Patent B2
US 12,119,346 · App. 17/480,717 · Granted Oct 15, 2024

Vertical field-effect transistor with wrap-around contact structure

Inventors: Kangguo Cheng (Schenectady, NY); Shogo Mochizuki (Mechanicville, NY); Juntao Li (Cohoes, NY)
Assignee: International Business Machines Corporation
H01L27/0886H01L21/823418H01L21/823431H01L21/823468H01L29/0847H01L29/6656H01L29/66795H01L29/7851
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Quick Facts
Patent No.
US 12,119,346
App. No.
17/480,717
Granted
Oct 15, 2024
Kind
B2
Abstract

A vertical field-effect transistor device includes a substrate comprising a semiconductor material, and a set of fins formed from the semiconductor material and extending vertically with respect to the substrate. The vertical field-effect transistor device further includes gate structures disposed on the substrate and on a portion of sidewalls of the set of fins, spacers disposed on the gate structures and on a remaining portion of the sidewalls of the set of fins, source/drain regions disposed over top portions of the set of fins, and a metal liner disposed adjacent and over the source/drain regions such that a wrap-around contact is defined to cover an upper area of the source/drain regions. A portion of the source/drain regions is configured to have a lateral width less than a width between adjacent gate structures on the respective fin.

Claims (42)

1. A vertical field-effect transistor device, comprising:

a substrate comprising a semiconductor material;

a first fin and a second fin each formed from the semiconductor material and extending vertically with respect to the substrate;

gate structures disposed on the substrate and on a portion of sidewalls of the first fin and the second fin;

spacers disposed on the gate structures and on a remaining portion of the sidewalls of the first fin and the second fin;

a dielectric fill disposed between opposing sidewalls of the spacers and within the gate structures, wherein a top surface of outer ends of the dielectric fill is above a top-most surface of the spacers;

source/drain regions disposed over top portions of the first fin and the second fin; and

a metal liner disposed within the dielectric fill and adjacent and over the source/drain regions such that a wrap-around contact is defined to cover an upper area of the source/drain regions, wherein the wrap-around contact is isolated from the gate structures by the dielectric fill.

2. The vertical field-effect transistor device according to claim 1 , wherein the semiconductor material is silicon.

3. The vertical field-effect transistor device according to claim 1 , further comprising another source/drain region disposed in the substrate and adjacent the first fin and the second fin.

4. The vertical field-effect transistor device according to claim 1 , further comprising a conductive material disposed over the metal liner directly above the source/drain regions disposed over the top portions of the first fin and the second fin.

5. The vertical field-effect transistor device according to claim 1 , wherein the source/drain regions disposed over the top portions of the first fin and the second fin comprise a diamond shaped configuration.

6. The vertical field-effect transistor device according to claim 1 , wherein the gate structures comprise a dielectric layer and a work function metal.

7. The vertical field-effect transistor device according to claim 1 , wherein the first fin and the second fin extend above a top surface of the spacers.

8. The vertical field-effect transistor device according to claim 1 , further comprising an interlevel dielectric layer disposed on opposite sides of the metal liner to define the upper area.

9. An integrated circuit, comprising:

a plurality of semiconductor devices, wherein at least one of the plurality of semiconductor devices comprises a vertical field-effect transistor device comprising:

a substrate comprising a semiconductor material;

a first fin and a second fin each formed from the semiconductor material and extending vertically with respect to the substrate;

gate structures disposed on the substrate and on a portion of sidewalls of the first fin and the second fin;

spacers disposed on the gate structures and on a remaining portion of the sidewalls of the first fin and the second fin;

a dielectric fill disposed between opposing sidewalls of the spacers and within the gate structures, wherein a top surface of outer ends of the dielectric fill is above a top-most surface of the spacers;

source/drain regions disposed over top portions of the first fin and the second fin; and

a metal liner disposed within the dielectric fill and adjacent and over the source/drain regions such that a wrap-around contact is defined to cover an upper area of the source/drain regions, wherein the wrap-around contact is isolated from the gate structures by the dielectric fill.

10. The integrated circuit according to claim 9 , wherein the semiconductor material is silicon.

11. The integrated circuit according to claim 9 , further comprising another source/drain region disposed in the substrate and adjacent the first fin and the second fin.

12. The integrated circuit according to claim 9 , further comprising a conductive material disposed over the metal liner directly above the source/drain regions disposed over the top portions of the first fin and the second fin.

13. The integrated circuit according to claim 9 , wherein the source/drain regions disposed over the top portions of the first fin and the second fin comprise a diamond shaped configuration.

14. The integrated circuit according to claim 9 , wherein the gate structures comprise a dielectric layer and a work function metal.

15. The integrated circuit according to claim 9 , wherein the first fin and the second fin extend above a top surface of the spacers.

16. The integrated circuit according to claim 9 , further comprising an interlevel dielectric layer disposed on opposite sides of the metal liner to define the upper area.

17. A method for fabricating a vertical field-effect transistor device, comprising:

patterning a substrate comprising a semiconductor material;

forming a first fin and a second fin each comprising the semiconductor material and extending vertically with respect to the substrate;

forming gate structures on the substrate and on a portion of sidewalls of the first fin and the second fin;

forming spacers on the gate structures and on a remaining portion of the sidewalls of the first fin and the second fin;

forming a dielectric fill between opposing sidewalls of the spacers and within the gate structures, wherein a top surface of outer ends of the dielectric fill is above a top-most surface of the spacers;

forming source/drain regions over top portions of the first fin and the second fin; and

forming a metal liner within the dielectric fill and adjacent and over the source/drain regions such that a wrap-around contact is defined to cover an upper area of the source/drain regions, wherein the wrap-around contact is isolated from the gate structures by the dielectric fill.

18. The method according to claim 17 , wherein the source/drain regions comprise a diamond shaped configuration.

19. The vertical field-effect transistor device according to claim 1 , wherein the opposing sidewalls are vertical opposing sidewalls.

20. The integrated circuit according to claim 9 , wherein the opposing sidewalls are vertical opposing sidewalls.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2021
From: CHENG, KANGGUO; MOCHIZUKI, SHOGO; LI, JUNTAO
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 057548/0363 →
Continuity (1)
Related Publication 20230099767A1 · Mar 30, 2023