IP Library › Granted Patent US 12,122,228
Granted Patent B2
US 12,122,228 · App. 17/554,451 · Granted Oct 22, 2024

Utility vehicle

Inventors: Stephen L. Nelson (Osceola, WI); Anthony J. Ripley (Ham Lake, MN); Daniel J. Nugteren (Chisago City, MN); Andrew C. Schleif (Stacy, MN)
Assignee: Polaris Industries Inc.
B60K13/04B60K5/00B60K11/02B60K13/02B60K17/06B60R21/13F02B37/16F02M35/10157F02M35/162F16H55/563F02B37/04F02B37/18F02M35/024Y02T10/12
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Quick Facts
Patent No.
US 12,122,228
App. No.
17/554,451
Granted
Oct 22, 2024
Kind
B2
Abstract

A utility vehicle includes a plurality of ground-engaging members, a frame supported by the ground-engaging members, and a powertrain assembly. The powertrain assembly includes an engine, a shiftable transmission, a continuously variable transmission, and a charger. Additionally, the utility vehicle may include a cooling assembly fluidly coupled to at least the engine and the charger.

Claims (42)

1. A vehicle comprising:

a frame extending along a longitudinal axis of the vehicle, the frame including a lower frame and an upper frame, the upper frame including at least one upper frame member extending generally longitudinally;

a rear cargo support member supported by the lower frame, wherein the at least one upper frame member extending generally longitudinally is coupled to the lower frame through the rear cargo support member;

a seat connected to the frame, the seat having a seat bottom and a seat back;

at least one ground engaging member operatively connected to the frame;

an internal combustion engine connected to the frame, the internal combustion engine being operatively connected to at least one of the at least one ground engaging member; and

an air intake assembly having at least one air intake assembly inlet and at least one air intake assembly aperture,

the at least one air intake assembly aperture fluidly communicating with at least one air intake port of the engine,

the at least one air intake assembly inlet being disposed rearward of the seat back and being at least partially aligned vertically with an upper portion of the seat back, wherein at least a portion of the at least one upper frame member is positioned vertically higher than and longitudinally rearward of the at least one air intake assembly inlet.

2. The vehicle of claim 1 , wherein the seat is a driver seat; and the vehicle further comprises:

a passenger seat connected to the frame, the passenger seat having a seat bottom and a seat back, the driver and passenger seats being disposed laterally next to each other, the seat backs of the driver and passenger seats defining a space therebetween; and

an intercooler assembly fluidly communicating the at least one air intake assembly aperture with the engine, the intercooler assembly being disposed rearward of the driver and passenger seats, and the intercooler assembly being intersected by a vertical plane extending through the longitudinal axis.

3. The vehicle of claim 2 , wherein the intercooler assembly includes a cooler portion and a base, and the base is positioned adjacent an upper extent of the engine and the cooler portion is coupled to the base.

4. The vehicle of claim 1 , further comprising an air filter fluidly communicating with the at least one air intake assembly aperture, and the air intake assembly aperture is vertically spaced from the air filter.

5. The vehicle of claim 1 , further comprising a continuously variably transmission operatively connecting the engine to the at least one ground engaging member, the continuously variable transmission comprising a drive clutch positioned on a drive clutch axis and a driven clutch positioned on a driven clutch axis; and

an intercooler assembly fluidly communicating the at least one air intake assembly aperture with the engine, the intercooler assembly located at a vertical height greater than that of the drive clutch axis.

6. The vehicle of claim 1 , further comprising an intercooler assembly fluidly communicating the at least one air intake assembly aperture with the engine; and

an exhaust assembly comprising a muffler fluidly communicating with the engine, the muffler being disposed rearward of the intercooler assembly.

7. The vehicle of claim 6 , wherein the exhaust assembly further comprises an exhaust pipe; and

at least a portion of the exhaust pipe is laterally offset from the intercooler assembly.

8. The vehicle of claim 7 , further comprising a heat shield, wherein the heat shield surrounds a portion of the exhaust pipe.

9. A vehicle comprising:

a frame;

an operator area configured with a driver seat and a passenger seat;

a cargo area positioned rearward of the operator area and including body panels including a panel defining a cargo bed;

at least one ground engaging member operatively connected to the frame;

an internal combustion engine connected to the frame, the internal combustion engine being operatively connected to at least one of the at least one ground engaging member;

an air intake assembly in fluid communication with the internal combustion engine, the air intake assembly comprising an air filter and an air inlet, wherein the air intake assembly is positioned vertically higher than the body panels including the panel defining the cargo bed of the cargo area and at least partially aligned vertically with an upper portion of a seat back of at least one of the driver seat and the passenger seat;

a turbocharger fluidly coupled to the engine, the turbocharger located vertically lower than the air inlet;

an intercooler assembly positioned in a fluid path between the turbocharger and the engine; and

a rearwardmost portion of the intercooler assembly positioned longitudinally rearward of the air filter, and a lowermost portion of the intercooler assembly positioned vertically lower than the air inlet.

10. The vehicle of claim 9 wherein the air filter is positioned at a vertical height greater than that of the engine.

11. The vehicle of claim 9 further comprising a continuously variable transmission operably coupled to the engine, the continuously variable transmission comprising a drive clutch positioned along a drive clutch axis and a driven clutch positioned along a driven clutch axis; and

at least a portion of the intercooler assembly positioned rearward of the drive clutch axis.

12. The vehicle of claim 11 , wherein a forwardmost portion of the air filter is located longitudinally forward of the drive clutch axis.

13. The vehicle of claim 9 further comprising an exhaust assembly fluidly coupled to the engine, the exhaust assembly comprising an exhaust conduit and a muffler; and

the exhaust conduit is laterally offset from the intercooler assembly.

14. The vehicle of claim 13 , wherein the muffler is positioned rearward of the intercooler assembly.

15. The vehicle of claim 9 , further comprising a continuously variable transmission operably coupled to the engine; and

the intercooler assembly is laterally offset from the continuously variable transmission.

16. The vehicle of claim 9 , wherein the intercooler assembly is angled relative to a vertical plane.

17. The vehicle of claim 9 , wherein the intercooler assembly includes a cooler portion and a base, and the base is positioned adjacent an upper extent of the engine and the cooler portion is coupled to the base.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2023
From: NUGTEREN, DANIEL J.; SCHLEIF, ANDREW C.
To: POLARIS INDUSTRIES INC.
Reel/Frame 063973/0301 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2023
From: NELSON, STEPHEN L.; RIPLEY, ANTHONY J.
To: POLARIS INDUSTRIES INC.
Reel/Frame 064013/0893 →
Continuity (4)
Continuation 17018668 · Sep 11, 2020
Continuation 16397177 · Apr 29, 2019
Division 14577902 · Dec 19, 2014
Related Publication 20220105795A1 · Apr 7, 2022
Cited By (1)
US 12,630,002