IP Library › Granted Patent US 12,131,900
Granted Patent B2
US 12,131,900 · App. 17/873,793 · Granted Oct 29, 2024

Methods for depositing blocking layers on metal surfaces

Inventors: Bhaskar Jyoti Bhuyan (San Jose, CA); Mark Saly (Santa Clara, CA); Lakmal C. Kalutarage (San Jose, CA); Thomas Joseph Knisley (Livonia, MI)
Assignee: Applied Materials, Inc.
H01L21/0217C23C16/0245C23C16/308C23C16/45525H01L21/02118H01L21/02211H01L21/0228H01L21/02315H01L21/31138
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,131,900
App. No.
17/873,793
Granted
Oct 29, 2024
Kind
B2
Abstract

Methods of enhancing selective deposition are described. In some embodiments, a blocking layer is deposited on a metal surface before deposition of a dielectric. In some embodiments, a metal surface is functionalized to enhance or decrease its reactivity.

Claims (25)

1. A method of selectively depositing a blocking layer, the method comprising:

exposing a substrate having a metal surface and a dielectric surface to an epoxide to selectively form a blocking layer on the metal surface, wherein the epoxide is substituted;

selectively depositing a silicon nitride layer on the dielectric surface;

repeating exposure of the substrate to a silane to deposit the silicon nitride layer until the silicon nitride layer has reached a predetermined thickness; and

removing the blocking layer from the substrate by sequential exposure of the substrate to an oxygen plasma and a hydrogen plasma.

2. The method of claim 1 , wherein the metal surface comprises cobalt.

3. The method of claim 1 , wherein the epoxide contains more than one epoxide moiety.

4. The method of claim 1 , wherein the epoxide comprises one or more of the following compounds:

where R is independently selected from C1-C4 alkyl groups.

5. The method of claim 1 , further comprising cleaning the metal surface with a hydrogen plasma before exposing the substrate to the epoxide.

6. The method of claim 5 , wherein the hydrogen plasma comprises one or more of a conductively coupled plasma (CCP), an inductively coupled plasma (ICP), or plasma of H 2 .

7. A method of selectively depositing a blocking layer, the method comprising exposing a substrate having a metal surface and a dielectric surface to an epoxide to selectively form a blocking layer on the metal surface, wherein the epoxide contains more than one epoxide moiety.

8. The method of claim 7 , wherein the metal surface comprises cobalt.

9. The method of claim 7 , wherein the epoxide comprises one or more of the following compounds:

10. The method of claim 7 , further comprising cleaning the metal surface with a hydrogen plasma before exposing the substrate to the epoxide.

11. The method of claim 7 , further comprising selectively depositing a silicon nitride layer on the dielectric surface.

12. The method of claim 11 , further comprising repeating exposure of the substrate to a silane to deposit a silicon nitride layer until the silicon nitride layer has reached a predetermined thickness, and removing the blocking layer from the substrate by sequential exposure of the substrate to an oxygen plasma and a hydrogen plasma.

13. A method of selectively depositing a blocking layer, the method comprising exposing a substrate having a metal surface comprising cobalt and a dielectric surface to an epoxide to selectively form a blocking layer on the metal surface, wherein the epoxide comprises one or more of the following compounds:

where R is independently selected from C1-C4 alkyl groups.

14. The method of claim 13 , further comprising cleaning the metal surface with a hydrogen plasma before exposing the substrate to the epoxide.

15. The method of claim 14 , wherein the hydrogen plasma comprises one or more of a conductively coupled plasma (CCP), an inductively coupled plasma (ICP), or plasma of H 2 .

16. The method of claim 15 , further comprising:

selectively depositing a silicon nitride layer on the dielectric surface;

repeating exposure of the substrate to a silane to deposit a silicon nitride layer until the silicon nitride layer has reached a predetermined thickness; and

removing the blocking layer from the substrate by sequential exposure of the substrate to an oxygen plasma and a hydrogen plasma.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2022
From: BHUYAN, BHASKAR JYOTI; SALY, MARK; KALUTARAGE, LAKMAL C.; KNISLEY, THOMAS
To: APPLIED MATERIALS, INC.
Reel/Frame 060637/0847 →
Continuity (3)
Division 16632164
Provisional Application 62533890 · Jul 18, 2017
Related Publication 20220384176A1 · Dec 1, 2022