IP Library › Granted Patent US 12,136,656
Granted Patent B2
US 12,136,656 · App. 17/486,460 · Granted Nov 5, 2024

Semiconductor structure having two-dimensional channel

Inventors: Andrew Gaul (Halfmoon, NY); Julien Frougier (Albany, NY); Ruilong Xie (Niskayuna, NY); Andrew M. Greene (Slingerlands, NY); Christopher J. Waskiewicz (Rexford, NY); Kangguo Cheng (Schenectady, NY)
Assignee: International Business Machines Corporation
H01L29/42392H01L29/0665H01L29/66477H01L29/78696
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Quick Facts
Patent No.
US 12,136,656
App. No.
17/486,460
Granted
Nov 5, 2024
Kind
B2
Abstract

Semiconductor structures are disclosed which comprise semiconductor devices having thin multi-layer channel stacks. In one example, a semiconductor structure comprises a gate structure comprising a multi-layer channel stack. The multi-layer channel stack comprises a first dielectric layer, a second dielectric layer, and a channel layer disposed between the first and second dielectric layers. The semiconductor structure further comprises a first source/drain region disposed on a first side of the gate structure and in electrical contact with a first end portion of the multi-layer channel stack and a second source/drain region disposed on a second side of the gate structure and in electrical contact with a second end portion of the multi-layer channel stack.

Claims (44)

1. A semiconductor structure, comprising:

a gate structure comprising a multi-layer channel stack, the multi-layer channel stack comprising:

a first dielectric layer;

a second dielectric layer; and

a channel layer disposed between the first and second dielectric layers;

a first source/drain region disposed on a first side of the gate structure in electrical contact with a first end portion of the multi-layer channel stack; and

a second source/drain region disposed on a second side of the gate structure in electrical contact with a second end portion of the multi-layer channel stack;

wherein the multi-layer channel stack extends through an inner spacer to a contact layer electrically connecting the channel layer to the first source/drain region, the contact layer being disposed between the inner spacer and the first source/drain region, and in contact with the channel layer, the inner spacer, the first source/drain region, a bottom dielectric isolation layer, a first inter-layer dielectric layer, and a second inter-layer dielectric layer.

2. The semiconductor structure of claim 1 , wherein the multi-layer channel stack comprises a thickness having a range of about 2 nm to about 4 nm.

3. The semiconductor structure of claim 1 , wherein the first and second source/drain regions comprise metal-based materials.

4. The semiconductor structure of claim 1 , wherein the channel layer comprises a metal-based material.

5. The semiconductor structure of claim 1 , wherein the channel layer comprises a two-dimensional layer.

6. The semiconductor structure of claim 1 , further comprising a second contact layer electrically connecting the channel layer to the second source/drain region, the contact layer being disposed between the inner spacer and the second source/drain region.

7. The semiconductor structure of claim 6 , further comprising a semiconductor substrate, the gate structure being disposed on the semiconductor substrate and the first and second source/drain regions being recessed into the semiconductor substrate, wherein the contact layer is disposed between the first source/drain region and the semiconductor substrate.

8. The semiconductor structure of claim 6 , further comprising a bottom dielectric isolation layer, the gate structure being disposed on the bottom dielectric isolation layer, wherein the contact layer is disposed between the first source/drain region and the bottom dielectric isolation layer.

9. The semiconductor structure of claim 8 , further comprising a second dielectric isolation layer disposed between a portion of the bottom dielectric isolation layer and the first source/drain region, wherein the contact layer is disposed between the first source/drain region and the second dielectric isolation layer.

10. A semiconductor structure, comprising:

a gate structure comprising a first multi-layer channel stack and a second multi-layer channel stack spaced apart by an inner spacer, each of the first and second multi-layer channel stacks comprising:

a first dielectric layer;

a second dielectric layer; and

a channel layer disposed between the first and second dielectric layers, the channel layer of the first multi-layer channel stack comprising a first material that is configured for use with one of an n-type field effect transistor and a p-type field effect transistor and the channel layer of the second multi-layer channel stack comprising a second material that is configured for use with the other of the n-type field effect transistor and a p-type field effect transistor;

wherein the multi-layer channel stack extends through the inner spacer to a contact layer electrically connecting the channel layer to a first metal-based source/drain region, the contact layer being disposed between the inner spacer and the first metal-based source/drain region, and in contact with the channel layer, the inner spacer, the first metal-based source/drain region, a bottom dielectric isolation layer, a first inter-layer dielectric layer, and a second inter-layer dielectric layer.

11. The semiconductor structure of claim 10 , wherein the first material is different than the second material.

12. The semiconductor structure of claim 10 , wherein the semiconductor structure further comprises:

the first metal-based source/drain region disposed on a first side of the gate structure and in electrical contact with a first end portion of the first multi-layer channel stack; and

a second metal-based source/drain region disposed on the first side of the gate structure and in electrical contact with a second end portion of the second multi-layer channel stack.

13. The semiconductor structure of claim 12 , wherein the first metal-based source/drain region comprises a material that is different than the second metal-based source/drain region.

14. The semiconductor structure of claim 12 , wherein the first and second multi-layer channel stacks extend through the inner spacer to the first metal-based source/drain region.

15. The semiconductor structure of claim 12 , wherein the contact layer comprises:

a first contact layer portion electrically connecting the channel layer of the first multi-layer channel stack to the first metal-based source/drain region, the first contact layer portion being disposed between the inner spacer and the first metal-based source/drain region; and

a second contact layer portion electrically connecting the channel layer of the second multi-layer channel stack to the second metal-based source/drain region, the second contact layer portion being disposed between the inner spacer and the second metal-based source/drain region.

16. The semiconductor structure of claim 15 , wherein the material of the first contact layer portion is different than the material of the second contact layer portion.

17. The semiconductor structure of claim 10 , wherein the gate structure is disposed on a dielectric material.

18. An integrated circuit, comprising:

a plurality of semiconductor structures, wherein at least one of the plurality of semiconductor structures comprises:

a gate structure comprising a multi-layer channel stack, the multi-layer channel stack comprising:

a first dielectric layer;

a second dielectric layer; and

a channel layer disposed between the first and second dielectric layers;

a first source/drain region disposed on a first side of the gate structure in electrical contact with a first end portion of the multi-layer channel stack; and

a second source/drain region disposed on a second side of the gate structure in electrical contact with a second end portion of the multi-layer channel stack;

wherein the multi-layer channel stack extends through an inner spacer to a contact layer electrically connecting the channel layer to the first source/drain region, the contact layer being disposed between the inner spacer and the first source/drain region, and in contact with the channel layer, the inner spacer, the first source/drain region, a bottom dielectric isolation layer, a first inter-layer dielectric layer, and a second inter-layer dielectric layer.

19. The integrated circuit of claim 18 , wherein the first and second source/drain regions comprise metal-based materials.

20. The integrated circuit of claim 18 , wherein the channel layer comprises a metal-based material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2021
From: GAUL, ANDREW; FROUGIER, JULIEN; XIE, RUILONG; GREENE, ANDREW M.; WASKIEWICZ, CHRISTOPHER J.; CHENG, KANGGUO
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 057614/0444 →
Continuity (1)
Related Publication 20230105783A1 · Apr 6, 2023
Cited By (1)
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