IP Library › Granted Patent US 12,136,726
Granted Patent B2
US 12,136,726 · App. 17/955,829 · Granted Nov 5, 2024

Asymmetric anodes for lithium-based energy storage devices

Inventors: Terrence R. O'Toole (Webster, NY); John C. Brewer (Rochester, NY)
Assignee: Graphenix Development, Inc.
H01M4/0428H01M4/131H01M4/134H01M4/136H01M4/1391H01M4/1395H01M4/1397H01M4/366H01M4/386H01M4/52H01M4/581H01M4/661H01M10/0525H01M2004/027
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Quick Facts
Patent No.
US 12,136,726
App. No.
17/955,829
Granted
Nov 5, 2024
Kind
B2
Abstract

An anode for use in an energy storage device is provided. The anode includes a current collector having an electrically conductive substrate and a surface layer overlaying a first side of the electrically conductive substrate. The surface layer may include a metal oxide or a metal chalcogenide. The anode may also include a lithium storage layer overlaying the surface layer. The lithium storage layer may have a total content of silicon, germanium, or a combination thereof of at least 40 atomic %. The lithium storage layer may include less than 10 atomic % carbon. The anode may also include a plurality of lithium storage filamentary structures in contact with a second side of the electrically conductive substrate. The second side is opposite the first side. The plurality of lithium storage filamentary structures may include silicon, germanium, tin, or a combination thereof.

Claims (26)

1. An anode for an energy storage device comprising:

a current collector comprising an electrically conductive substrate and a surface layer overlaying a first side of the electrically conductive substrate, wherein the surface layer comprises a metal oxide or a metal chalcogenide;

a lithium storage layer overlaying the surface layer, wherein the lithium storage layer: i) has a total content of amorphous silicon of at least 85 atomic %, and ii) includes less than 10 atomic % carbon; and

a plurality of lithium storage filamentary structures in contact with a second side of the electrically conductive substrate, the second side opposite the first side, wherein the plurality of lithium storage filamentary structures comprises silicon, germanium, tin, or a combination thereof.

2. The anode of claim 1 , wherein the metal oxide comprises a transition metal oxide.

3. The anode of claim 1 , wherein the surface layer comprises the metal chalcogenide, and the metal chalcogenide comprises at least one of sulfur or selenium.

4. The anode of claim 1 , wherein the surface layer has an average thickness in a range of in a range of 0.02 μm to 2 μm.

5. The anode of claim 1 , wherein the electrically conductive substrate comprises stainless steel, titanium, nickel, copper, a conductive carbon, or a combination thereof.

6. The anode of claim 1 , wherein the lithium storage layer has an average thickness in a range from 0.5 μm to 40 μm.

7. The anode of claim 1 , wherein the lithium storage layer is a continuous porous lithium storage layer having an average density from 1.1 g/cm 3 to 2.25 g/cm 3 .

8. The anode of claim 1 , wherein the plurality of lithium storage filamentary structures has an aspect ratio of at least 2.

9. The anode of claim 1 , wherein the plurality of lithium storage filamentary structures has an average height in a range of 0.2 μm to 100 μm.

10. The anode of claim 1 , wherein the plurality of lithium storage filamentary structures has an average maximum width in a range of 0.1 μm to 10 μm.

11. The anode of claim 1 , wherein the plurality of lithium storage filamentary structures further comprises a transition metal silicide or transition metal alloy of germanium.

12. The anode of claim 1 , wherein each lithium storage filamentary structure of the plurality of lithium storage filamentary structures comprises a core filament and a lithium storage coating over the core filament.

13. The anode of claim 12 , wherein the core filament comprises a transition metal silicide or a transition metal alloy of germanium.

14. The anode of claim 12 , wherein the lithium storage coating comprises silicon, germanium, or a mixture thereof.

15. The anode of claim 1 , wherein the lithium storage filamentary structures have a total content of silicon, germanium, or a combination thereof of at least 40 atomic %.

16. The anode of claim 1 , wherein the second side of the electrically conductive substrate comprises a filament growth catalyst material.

17. The anode of claim 1 , wherein the lithium storage layer and the plurality of lithium storage filamentary structures both comprise silicon.

18. The anode of claim 1 , wherein the electrically conductive substrate comprises:

i) a first electrically conductive layer corresponding to the first side of the electrically conductive substrate;

ii) a second electrically conductive layer corresponding to the second side of the electrically conductive substrate; and

iii) an electrically insulating layer interposed between the first electrically conductive layer and the second electrically conductive layer.

19. A lithium-ion battery comprising a cathode and the anode according to claim 1 .

20. The anode of claim 1 , wherein the plurality of lithium storage filamentary structures has a total content of amorphous silicon of at least 80 atomic %.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2022
From: O'TOOLE, TERRENCE R.; BREWER, JOHN C.
To: GRAPHENIX DEVELOPMENT, INC.
Reel/Frame 061252/0826 →
Continuity (3)
Continuation 17002311 · Aug 25, 2020
Provisional Application 62891496 · Aug 26, 2019
Related Publication 20230015866A1 · Jan 19, 2023