IP Library › Granted Patent US 12,137,540
Granted Patent B2
US 12,137,540 · App. 17/867,609 · Granted Nov 5, 2024

Centrally anchored MEMS-based active cooling systems

Inventors: Ananth Saran Yalamarthy (Stanford, CA); Suryaprakash Ganti (Los Altos, CA); Vikram Mukundan (San Ramon, CA); Seshagiri Rao Madhavapeddy (La Jolla, CA); Prabhu Sathyamurthy (San Jose, CA); Narayana Prasad Rayapati (Mountain View, CA)
Assignee: Frore Systems Inc.
H05K7/20509B81B7/0093
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Quick Facts
Patent No.
US 12,137,540
App. No.
17/867,609
Granted
Nov 5, 2024
Kind
B2
Abstract

A cooling system is described. The cooling system includes a cooling element having a central region and a perimeter. The cooling element is anchored at the central region. At least a portion of the perimeter is unpinned. The cooling element is in communication with a fluid. The cooling element is actuated to induce vibrational motion to drive the fluid toward a heat-generating structure.

Claims (30)

1. A cooling system, comprising:

a top plate having at least one vent therein

a support structure;

a cooling element having a central axis and a perimeter, the cooling element being supported by the support structure at the central axis, at least a portion of the perimeter being unpinned from the support structure such that a first cantilevered portion of the cooling element disposed on a first side of the central axis and a second cantilevered portion disposed on a second side of the central axis opposite to the first side are configured to undergo vibrational motion; and

a bottom plate having a plurality of orifices therein, the cooling element being between the top plate and the bottom plate and being coupled to at least one of the top plate or the bottom plate by the support structure, the first cantilevered portion and the second cantilevered portion of the cooling element undergoing the vibrational motion when actuated to draw a fluid into the at least one vent and drive the fluid through the plurality of orifices.

2. The cooling system of claim 1 , wherein the vibrational motion of the cooling element drives the fluid at a speed of at least thirty-five meters per second after exiting the plurality of orifices.

3. The cooling system of claim 1 , wherein the vibrational motion is at an ultrasonic frequency.

4. The cooling system of claim 3 , the ultrasonic frequency of the vibrational motion corresponds to a structural resonance for the cooling element and to an acoustic resonance for a region of the cooling system between the cooling element and the top plate.

5. The cooling system of claim 1 , wherein the vibrational motion includes the first cantilevered portion and the second cantilevered portion vibrating out-of-phase.

6. The cooling system of claim 1 , wherein the bottom plate includes at least one trench having at least one ledge, the at least one ledge residing between the plurality of orifices and an outer edge of the bottom plate.

7. The cooling system of claim 1 , wherein a distance between the top plate and the bottom plate is at least two hundred and sixty-five micrometers and not more than nine hundred and sixty micrometers.

8. A cooling system, comprising:

a plurality of cooling cells, each of the plurality of cooling cells including a top plate having at least one vent therein, a support structure, a cooling element, and a bottom plate having a plurality of orifices therein, the cooling element having a central axis and a perimeter, the cooling element being supported by the support structure at the central axis, at least a portion of the perimeter being unpinned from the support structure such that a first cantilevered portion of the cooling element on a first side of the central axis and a second cantilevered portion on a second side of the central axis opposite to the first side are configured to undergo vibrational motion, the cooling element being between the top plate and the bottom plate and being coupled to at least one of the top plate or the bottom plate by the support structure, the first cantilevered portion and the second cantilevered portion of the cooling element undergoing vibrational motion when actuated to draw a fluid into the at least one vent and drive the fluid through the plurality of orifices.

9. The cooling system of claim 8 , wherein the bottom plate is part of a shared bottom plate for the plurality of cooling cells.

10. The cooling system of claim 9 , wherein the top plate is part of a shared top plate for the plurality of cooling cells.

11. The cooling system of claim 8 , wherein the vibrational motion of the cooling element drives the fluid at a speed of at least thirty-five meters per second after exiting the plurality of orifices.

12. The cooling system of claim 8 , wherein the vibrational motion is at an ultrasonic frequency.

13. The cooling system of claim 12 , the ultrasonic frequency of the vibrational motion corresponds to a structural resonance for the cooling element and to an acoustic resonance for a region of the cooling system between the cooling element and the top plate.

14. The cooling system of claim 8 , wherein the vibrational motion includes the first cantilevered portion and the second cantilevered portion vibrating out-of-phase.

15. The cooling system of claim 8 , wherein the bottom plate includes a trench having ledge, the ledge residing between the plurality of orifices and an edge of each of the plurality of cooling cells.

16. The cooling system of claim 8 , wherein a distance between the top plate and the bottom plate is at least two hundred and sixty-five micrometers and not more than nine hundred and sixty micrometers.

17. A method of cooling a heat-generating structure, comprising:

driving a cooling element to induce a vibrational motion at a frequency, the cooling element being between a top plate having at least one vent therein and a bottom plate having a plurality of orifices therein, the cooling element having a central axis and a perimeter, the cooling element being supported by a support structure at the central axis and being coupled to at least one of the top plate or the bottom plate by the support structure, at least a portion of the perimeter being unpinned from the support structure such that a first cantilevered portion of the cooling element on a first side of the central axis and a second cantilevered portion on a second side of the central axis opposite to the first side are configured to undergo the vibrational motion, the first portion and the second portion of the vibrational motion of the cooling element drawing a fluid into the at least one vent and driving the fluid through the plurality of orifices.

18. The method of claim 17 , wherein the vibrational motion of the cooling element drives the fluid at a speed of at least thirty-five meters per second after exiting the plurality of orifices.

19. The method of claim 17 , wherein the frequency is an ultrasonic frequency.

20. The method of claim 19 , the frequency corresponds to a structural resonance for the cooling element and to an acoustic resonance for a region between the cooling element and the top plate.

21. The cooling system of claim 1 , further comprising:

at least one piezoelectric for driving the first cantilevered portion and the second cantilevered portion of the cooling element.

22. The cooling system of claim 1 , wherein the fluid exiting the plurality of orifices impinges on a heat-generating structure having a surface, the vibrational motion of the cooling element driving the fluid at a speed after exiting the plurality of orifices, the speed being such that the fluid at least one of thins or breaks a boundary layer adjacent to the surface.

23. The cooling system of claim 7 , wherein the distance between the top plate and the bottom plate is not more than eight hundred and sixty-five micrometers.

Continuity (4)
Continuation 17463417 · Aug 31, 2021
Continuation 16915912 · Jun 29, 2020
Provisional Application 62945001 · Dec 6, 2019
Related Publication 20220354021A1 · Nov 3, 2022