Reciprocating compressor with variable capacity regulation
Various embodiments of the present disclosure are directed to reciprocating compressors. In one example embodiment, a reciprocating compressor is disclosed including a cylinder, a piston, at least one suction valve, at least one pressure valve, at least one connection chamber, a sequence valve, a sequence valve control unit, and an unloader. The piston moves back and forth in the cylinder in order to form a compression chamber in the cylinder. The at least one suction valve and the at least one pressure valve are provided on the compression chamber. The at least one connection chamber having a connection chamber volume, which is connected to the compression chamber via at least one overflow opening. The sequence valve opens and closes the at least one overflow opening, and the sequence valve control unit controls the sequence valve. The unloader is actuated by an electrically controllable actuator.
1. A reciprocating compressor comprising:
a cylinder,
a piston configured and arranged to move back and forth in the cylinder in order to form a compression chamber in the cylinder,
at least one suction valve and at least one pressure valve are provided on the compression chamber,
at least one connection chamber with a connection chamber volume, which is connected to the compression chamber via at least one overflow opening,
a sequence valve configured and arranged to open and close the at least one overflow opening,
a sequence valve control unit configured and arranged for controlling the sequence valve,
characterized in that the sequence valve is an automatic ring valve configured and arranged to automatically open and close the at least one overflow opening depending on a pressure ratio between a pressure in the at least one connection chamber and a pressure in the compression chamber,
wherein the sequence valve is further configured and arranged to open automatically when the pressure in the at least one connection chamber is greater than the pressure in the at least one compression chamber, and
an unloader configured and arranged to be actuated by an electrically controllable actuator in order to keep the sequence valve in an open state independently of the pressure ratio, and in that the electrically controllable actuator can be actuated by the sequence valve control unit for actuation.
2. The reciprocating compressor according to claim 1 , characterized in that a flow cross-sectional area of the at least one overflow opening in the open state of the sequence valve is at least 5% of a bore cross-sectional area of a bore of the cylinder ( 2 ).
3. The reciprocating compressor according to claim 1 , characterized in that a bore diameter of a bore of the cylinder is at least 100 mm.
4. The reciprocating compressor according to claim 1 , characterized in that the actuator has a switching frequency of at least 5 Hz.
5. The reciprocating compressor according to claim 1 , wherein the electrically controllable actuator is an electromagnetic actuator or an electrohydraulic actuator.
6. The reciprocating compressor according to claim 1 , characterized in that the suction valve and/or the pressure valve is an automatic valve.
7. The reciprocating compressor according to claim 1 , characterized in that the suction valve and/or the pressure valve are arranged on a peripheral surface of the cylinder in the compression chamber and/or the sequence valve is arranged on an end face of the cylinder opposite the piston head of the piston.
8. The reciprocating compressor according to claim 1 , characterized in that the sequence valve has a plurality of concentrically arranged overflow openings, the overflow openings being at least partially annular, wherein each of the plurality of overflow openings is assigned a sealing element of a plurality of sealing elements and the unloader acts on the plurality of sealing elements through the overflow openings.
9. The reciprocating compressor according to claim 8 , characterized in that the plurality of sealing elements are annular sealing elements, which are connected via radial webs to form a sealing plate.
10. The reciprocating compressor according to claim 1 , characterized in that the sequence valve has a valve housing in which the connection chamber is provided, and
wherein the electrically controllable actuator is an electromagnetic actuator arranged outside the valve housing, and the actuator is connected to the unloader via a transmission rod which protrudes through a wall of the valve housing into the connection chamber.
11. The reciprocating compressor according to claim 1 , characterized in that the sequence valve control unit is configured and arranged to control the sequence valve depending on a load signal and/or depending on a crank angle signal of the reciprocating compressor.