IP Library › Granted Patent US 12,140,259
Granted Patent B2
US 12,140,259 · App. 18/321,115 · Granted Nov 12, 2024

Hot swappable fracturing pump system

Inventors: Austin C. Johnson (Edmond, OK); Tim Marvel (Oklahoma City, OK); Kyle Schultz (Oklahoma City, OK)
Assignee: DOWNING WELLHEAD EQUIPMENT, LLC
F16L55/1022E21B43/26
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Quick Facts
Patent No.
US 12,140,259
App. No.
18/321,115
Granted
Nov 12, 2024
Kind
B2
Abstract

A system that permits fracturing pumps such as, for example, at least first and second fracturing pumps, each carried on a truck, to be connected to, and disconnected from, respective connection points on a fracturing manifold while fracturing fluid in the fracturing manifold is at pressure, in certain instances at or near fracturing pressure, and/or while other(s) of the fracturing pumps are being operated to pump fracturing fluid.

Claims (53)

1. A system, comprising:

a first fluid line;

a connector on the first fluid line, the connector being actuable to connect to, and disconnect from, a second fluid line on a pump; and

a controller operable to:

(a) maintain the connection of the connector to the second fluid line on the pump at least in response to a condition associated with the pump failing to satisfy a threshold; and/or

(b) disconnect the connector from the second fluid line on the pump at least in response to the condition associated with the pump satisfying the threshold.

2. The system of claim 1 , further comprising:

a sensor operable to sense the condition associated with the pump when the connector is connected to the second fluid line on the pump.

3. The system of claim 1 ,

wherein the controller is operable to:

(a) maintain the connection of the connector to the second fluid line on the pump at least in response to the condition associated with the pump failing to satisfy a threshold; and

(b) disconnect the connector from the second fluid line on the pump at least in response to the condition associated with the pump satisfying the threshold.

4. The system of claim 1 , wherein the pump is a hydraulic fracturing pump.

5. The system of claim 1 , wherein the condition associated with the pump comprises a shutdown condition associated with the pump.

6. The system of claim 1 , wherein the condition associated with the pump comprises a pressure condition associated with the pump.

7. The system of claim 1 , wherein the condition associated with the pump comprises a discharge condition of the pump.

8. The system of claim 1 , wherein the condition associated with the pump comprises a suction condition of the pump.

9. The system of claim 1 , wherein the controller is operable to:

(a) maintain the connection of the connector to the second fluid line on the pump at least in response to the condition associated with the pump failing to satisfy the threshold.

10. The system of claim 1 ,

wherein the controller is operable to:

(b) disconnect the connector from the second fluid line on the pump at least in response to the condition associated with the pump being safe for disconnection of the connector.

11. The system of claim 1 , further comprising:

a third fluid line; and

another connector on the third fluid line, the another connector being actuable to connect to, and disconnect from, a fourth fluid line on the pump;

wherein the controller is operable to:

(c) maintain the connection of the another connector to the fourth fluid line on the pump at least in response to another condition associated with the pump failing to satisfy another threshold; and/or

(d) disconnect the another connector from the fourth fluid line on the pump at least in response to the another condition associated with the pump satisfying the another threshold.

12. The system of claim 1 , wherein the condition associated with the pump fails to satisfy the threshold if the condition associated with the pump is above the threshold.

13. The system of claim 1 , wherein the condition associated with the pump fails to satisfy the threshold if the condition associated with the pump is below the threshold.

14. The system of claim 1 , wherein the condition associated with the pump satisfies the threshold if the condition associated with the pump is below the threshold.

15. A method executable when a connector on a first fluid line is connected to a second fluid line on a pump, said connector being actuable to connect to, and disconnect from, the second fluid line of the pump, the method comprising:

(a) maintaining, using a controller and at least in response to a condition associated with the pump failing to satisfy a threshold, the connection of the connector to the second fluid line on the pump;

and/or

(b) disconnecting, using the controller and at least in response to the condition associated with the pump satisfying the threshold, the connector from the second fluid line on the pump.

16. The method of claim 15 , further comprising:

sensing, using a sensor, the condition associated with the pump when the connector on the first fluid line is connected to the second fluid line on the pump.

17. The method of claim 15 , wherein the method comprises steps (a) and (b).

18. The method of claim 15 , wherein the pump is a hydraulic fracturing pump.

19. The method of claim 15 , wherein the condition associated with the pump comprises a shutdown condition associated with the pump.

20. The method of claim 15 , wherein the condition associated with the pump comprises a pressure condition associated with the pump.

21. The method of claim 15 , wherein the condition associated with the pump comprises a discharge condition of the pump.

22. The method of claim 15 , wherein the condition associated with the pump comprises a suction condition of the pump.

23. The method of claim 15 , wherein the method comprises step (a).

24. The method of claim 15 , wherein the method comprises step (b).

25. The method of claim 15 , wherein the method is further executable when another connector on a third fluid line is connected to a fourth fluid line on the pump, said another connector being actuable to connect to, and disconnect from, the fourth fluid line of the pump; and

wherein the method further comprises:

(c) maintaining, using a controller and at least in response to another condition associated with the pump failing to satisfy another threshold, the connection of the another connector to the fourth fluid line on the pump;

and/or

(d) disconnecting using the controller and at least in response to the another condition associated with the pump satisfying the another threshold, the another connector from the fourth fluid line on the pump.

26. The method of claim 15 , wherein the condition associated with the pump fails to satisfy the threshold if the condition associated with the pump is above the threshold.

27. The method of claim 15 , wherein the condition associated with the pump fails to satisfy the threshold if the condition associated with the pump is below the threshold.

28. The method of claim 15 , wherein the condition associated with the pump satisfies the threshold if the condition associated with the pump is below the threshold.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2023
From: JOHNSON, AUSTIN C.; MARVEL, TIM; SCHULTZ, KYLE
To: DOWNING WELLHEAD EQUIPMENT, LLC
Reel/Frame 063713/0913 →
Continuity (3)
Continuation 17591321 · Feb 2, 2022
Continuation 16436189 · Jun 10, 2019
Related Publication 20230288010A1 · Sep 14, 2023