IP Library › Granted Patent US 12,146,031
Granted Patent B2
US 12,146,031 · App. 17/767,980 · Granted Nov 19, 2024

Hydrophobic polyimide aerogels

Inventors: Stephen A. Steiner, III (Milwaukee, WI); Ryan T. Nelson (Fort Collins, CO); Moriah C. Buckwalter (South Weymouth, MA); Justin S. Griffin (Watertown, MA)
Assignee: Aerogel Technologies, LLC
C08G73/1042A43B1/14B64C1/12C01B32/05C08G73/1071C08K7/26C09J7/26F02B77/00C08G2110/005C08G2110/0091C08J2205/026C08J2205/044C08J2205/048C08J2379/08C09J2479/086F41H5/02
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,146,031
App. No.
17/767,980
Granted
Nov 19, 2024
Kind
B2
Abstract

Aerogels comprising a hydrophobic polyimide moiety, including hydrophobic polyimide aerogels, as well as methods of manufacture and applications thereof, are generally described.

Claims (41)

1. An aerogel comprising the following moiety [M1]:

2. The aerogel of claim 1 , wherein the moiety [M1] is part of a polymeric structure comprising repeating units of the moiety [M1].

3. The aerogel of claim 2 , wherein the polymeric structure comprises at least 5 repeating units of the moiety [M1].

4. The aerogel of claim 1 , wherein the aerogel comprises from 2 to 20 repeating units of the moiety [M1].

5. The aerogel of claim 1 , wherein at least 90 wt % of the aerogel is made up of moiety [M1].

6. The aerogel of claim 1 , wherein the aerogel comprises a polyimide aerogel.

7. The aerogel of claim 1 , wherein, when the aerogel is submerged under water at 25° C. for 24 h, the aerogel uptakes a mass of water within its outer boundaries of less than 60% of the dry mass of the aerogel prior to submerging in the water.

8. The aerogel of claim 1 , wherein, when the aerogel is submerged under water at 25° C. for 24 h, the aerogel uptakes a mass of water within its outer boundaries of less than 40% of the dry mass of the aerogel prior to submerging in the water.

9. The aerogel of claim 1 , wherein, when the aerogel is submerged under water at 25° C. for 24 h, the aerogel uptakes a mass of water within its outer boundaries of less than 20% of the dry mass of the aerogel prior to submerging in the water.

10. The aerogel of claim 1 , wherein, when the aerogel is exposed to water vapor, the aerogel uptakes a mass of water within its outer boundaries of less than 20% of the dry mass of the aerogel prior to exposure to the water vapor.

11. The aerogel of claim 1 , wherein the aerogel exhibits a contact angle with water, in an ambient air environment at 1 atm and 25° C., of greater than 90°.

12. The aerogel of claim 1 , wherein the aerogel exhibits a BET surface area of greater than 200 m 2 /g.

13. The aerogel of claim 1 , wherein the aerogel exhibits a bulk density of between 0.06 to 0.2 g/cm 3 .

14. The aerogel of claim 1 , wherein the aerogel comprises silica aerogel and polyimide aerogel.

15. The aerogel of claim 1 , wherein the aerogel exhibits a compressive modulus of greater than 1 MPa.

16. The aerogel of claim 1 , wherein the aerogel exhibits a compressive yield strength of greater than 300 kPa.

17. The aerogel of claim 1 , wherein the aerogel exhibits a flexural modulus of greater than 1 MPa.

18. The aerogel of claim 1 , wherein the aerogel exhibits a flexural yield strength of greater than 500 kPa.

19. The aerogel of claim 1 , wherein the aerogel exhibits an average dielectric constant over the range of 0-50 GHz of less than 1.4.

20. The aerogel of claim 1 , wherein the aerogel exhibits an average loss tangent over the range of 0-50 GHz of less than 0.010.

21. The aerogel of claim 1 , wherein the aerogel has at least one dimension between 10 microns and 1 mm.

22. The aerogel of claim 1 , wherein the aerogel has at least one dimension equal to or greater than 30 cm.

23. The aerogel of claim 1 , wherein the aerogel exhibits an average sound transmission loss over the frequency range of 300 Hz-2000 Hz greater than 5 dB/cm.

24. The aerogel of claim 1 , wherein the average pore size of the aerogel is less than 20 nm.

25. The aerogel of claim 1 , wherein the aerogel comprises pores of 1 micron or greater.

26. The aerogel of claim 1 , wherein the aerogel comprises a bimodal pore size distribution.

27. The aerogel of claim 1 , wherein the aerogel exhibits a thermal conductivity of less than 30 mW/m-K at 25° C.

28. The aerogel of claim 1 , wherein the aerogel is substantially free of fluorine.

29. The aerogel of claim 1 , wherein the aerogel meets the criteria for Class A1, Class A2, and/or Class B fire behavior of the European classification standard EN 13501-1.

30. The aerogel of claim 1 , wherein the aerogel meets the criteria for flame time, drip flame time, and/or burn length set forth in Part 25.853a of the United States Federal Aviation Regulations.

31. The aerogel of claim 1 , wherein the aerogel meets the criteria for total heat release within the first two minutes, peak heat release rate, and/or 4.0-minute smoke density set forth in Part 25.853d of the United States Federal Aviation Regulations.

32. The aerogel of claim 1 , wherein the aerogel is non-flammable.

33. The aerogel of claim 1 , wherein the aerogel has a maximum operating temperature of greater than about 100° C.

34. An aircraft wall panel comprising the aerogel of claim 1 .

35. An engine cover comprising the aerogel of claim 1 .

36. A ballistics armor, shield, panel, composite, and/or protective vest comprising the aerogel of claim 1 .

37. A shoe, boot, or insole comprising the aerogel of claim 1 .

38. A flexible tape comprising the aerogel of claim 1 .

39. A thin film comprising the aerogel of claim 1 .

40. A monolith comprising the aerogel of claim 1 .

41. A carbonized derivative of the aerogel of claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2022
From: STEINER, STEPHEN A., III; NELSON, RYAN T.; BUCKWALTER, MORIAH C.; GRIFFIN, JUSTIN S.
To: AEROGEL TECHNOLOGIES, LLC
Reel/Frame 061589/0170 →
Continuity (2)
Provisional Application 62914281 · Oct 11, 2019
Related Publication 20220363829A1 · Nov 17, 2022