IP Library Granted Patent US 12,148,931
Granted Patent B2
US 12,148,931 · App. 17/203,602 · Granted Nov 19, 2024

Low resistance cathode for solid-state battery

Inventors: Mohammed Hussain Abdul Jabbar (Farmington Hills, MI); Alolika Mukhopadhyay (Novi, MI)
Assignee: Nissan North America, Inc.
H01M4/625H01M4/13H01M4/366H01M4/62H01M10/0525H01M2004/021H01M2004/028
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Quick Facts
Patent No.
US 12,148,931
App. No.
17/203,602
Granted
Nov 19, 2024
Kind
B2
Abstract

A cathode is provided that includes a lithium-ion conductive material, at least one carbon support structure at least partially embedded within the lithium-ion conductive material, and cathode active material particles. The cathode active material particles are provided within and on a surface of each of the at least one carbon support structure. A solid-state battery is also provided that includes the cathode in which cathode active materials are provided within and on a surface of each of the at least one carbon support structure, and the at least one carbon support structure is at least partially embedded within the lithium-ion conductive material.

Claims (55)

1. A cathode comprising:

a lithium-ion conductive material;

at least one carbon support structure at least partially embedded within the lithium-ion conductive material; and

cathode active material particles provided within and on a surface of each of the at least one carbon support structure,

the at least one carbon support structure including voids having a size of 15 nm to 5 μm containing the cathode active material particles.

2. The cathode according to claim 1 , further comprising

a current collector provided on the lithium-ion conductive material.

3. The cathode according to claim 1 , further comprising

a binder provided within at least one of the at least one carbon support structure and the lithium-ion conductive material.

4. The cathode according to claim 1 , wherein

the lithium-ion conductive material is a solid electrolyte material.

5. The cathode according to claim 1 , wherein

the at least one carbon support structure is a three-dimensional matrix.

6. The cathode according to claim 1 , wherein

the at least one carbon support structure further includes channels connecting the voids.

7. The cathode according to claim 1 , wherein

the at least one carbon support structure includes a plurality of carbon support structures that are non-uniformly dispersed within the lithium-ion conductive material.

8. The cathode according to claim 1 , wherein

the at least one carbon support structure includes a plurality of carbon support structures that are uniformly spaced apart from each other within the lithium-ion conductive material.

9. The cathode according to claim 1 , wherein

the at least one carbon support structure has a first portion that is narrower than other portions surrounding the first portion such that the lithium-ion conductive material mechanically constricts the at least one carbon support structure.

10. The cathode according to claim 1 , wherein

the at least one carbon support structure has a length ranging from 5 μm to 30 μm.

11. The cathode according to claim 1 , wherein

the cathode comprises at least 80% by weight of the cathode active material.

12. The cathode according to claim 1 , wherein

the cathode comprises 10% by weight to 15% by weight of the lithium-ion conductive material.

13. The cathode according to claim 1 , wherein

the cathode comprises 2% by weight to 5% by weight of the at least one carbon support structure.

14. The cathode according to claim 1 , wherein

the lithium-ion conductive material is a solid electrolyte material that includes a sulfide or an oxide.

15. The cathode according to claim 1 , wherein

the at least one carbon support structure is fully embedded within the lithium-ion conductive material.

16. The cathode according to claim 1 , wherein

the at least one carbon support structure having a diamond shape, a dumbbell shape or an arrow shape.

17. A battery comprising

a cathode;

an anode; and

a lithium-ion conductive solid electrolyte disposed between the cathode and the anode,

the cathode comprising:

a lithium-ion conductive material;

at least one carbon support structure at least partially embedded within the lithium-ion conductive material; and

cathode active material particles provided within and on a surface of each of the at least one carbon support structure,

the at least one carbon support structure including voids having a size of 15 nm to 5 μm containing the cathode active material particles.

18. The battery according to claim 17 , further comprising

a binder provided within at least one of the at least one carbon support structure and the lithium-ion conductive material.

19. The battery according to claim 17 , wherein

the lithium-ion conductive material is the lithium-ion conductive solid electrolyte.

20. The battery according to claim 17 , wherein

the at least one carbon support structure is a three-dimensional matrix.

21. A cathode comprising:

a lithium-ion conductive material;

at least one carbon support structure at least partially embedded within the lithium-ion conductive material; and

cathode active material particles provided within and on a surface of each of the at least one carbon support structure,

the at least one carbon support structure having a length ranging from 5 μm to 30 μm and including voids having a size of 15 nm to 5 μm.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2025
From: NISSAN NORTH AMERICA, INC.
To: NISSAN MOTOR CO., LTD.
Reel/Frame 071728/0713 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2021
From: ABDUL JABBAR, MOHAMMED HUSSAIN; MUKHOPADHYAY, ALOLIKA
To: NISSAN NORTH AMERICA, INC.
Reel/Frame 055617/0892 →
Continuity (1)
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