IP Library › Granted Patent US 12,151,539
Granted Patent B2
US 12,151,539 · App. 17/821,090 · Granted Nov 26, 2024

Technologies for manifolds

Inventor: John David Calderone (San Jose, CA)
Assignee: Tesla, Inc.
B60H1/3229B60H1/3223B60K7/0007F25B41/40B60H1/00571B60K2001/001B60K2007/0092
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Quick Facts
Patent No.
US 12,151,539
App. No.
17/821,090
Granted
Nov 26, 2024
Kind
B2
Abstract

A vehicle comprising a compressor and a manifold physically and fluidly coupled to the compressor.

Claims (62)

1. A device comprising:

a discrete plate-shaped manifold that has first and second spaced-apart, parallel, and oppositely-facing major planar outer surfaces, wherein the second major planar outer surface is connected to at least one of a motor or a sensor,

one or more fluid channels disposed between the first and second major planar outer surfaces and within the manifold;

at least one compressor in fluid communication with the manifold and attached to the first major planar outer surface; and

a fluid source in fluid communication with the manifold and attached to the second major planar outer surface,

wherein,

the manifold extends between the at least one compressor and the fluid source,

the fluid source includes at least one of a condenser, a chiller, a receiver-drier, or a coolant container, and

fluid from the fluid source flows in the one or more fluid channels located in a plane between the first and second major planar outer surfaces.

2. The device of claim 1 , further comprising:

a valve coupled to the manifold such that the valve faces the second major planar outer surface.

3. The device of claim 1 , wherein the manifold comprises two or more plates stacked and secured together, a first plate having a first interior surface, a second plate having a second interior surface, and wherein the first interior surface, the second interior surface, or both having the one or more of the fluid channels formed therein as concavities therein.

4. The device of claim 1 , wherein the fluid source includes the receiver-drier and the receiver-drier is integrated with the condenser or the chiller.

5. The device of claim 1 , wherein the one or more fluid channels are located in a plane between the first and second major planar outer surfaces which enclose the one or more fluid channels.

6. A motorized vehicle comprising:

an HV AC assembly including a fluid source;

a discrete plate-shaped manifold that has first and second spaced-apart, parallel, and oppositely-facing major planar outer surfaces and one or more fluid channels in between the first and second major planar outer surfaces which major planar outer surfaces enclose the one or more fluid channels to which the fluid source is coupled and on which the fluid source is hosted; and

at least one compressor which is fluidly coupled to the manifold and which is attached to and hosted on the first major planar outer surface, the fluid source being attached to and hosted on the second major planar outer surface, wherein the fluid source includes at least one of a liquid-cooled condenser, a chiller, a receiver-drier, or a coolant container:

wherein fluid from the fluid source flows in the one or more fluid channels located in a plane between the first and second major planar outer surfaces.

7. The motorized vehicle of claim 6 , wherein the first major planar outer surface or the second major planar outer surface hosts at least one of a motor or a sensor.

8. The motorized vehicle of claim 6 further comprising:

a valve coupled to the manifold such that the valve faces the second major planar outer surface.

9. The motorized vehicle of claim 6 , wherein the motorized vehicle is an electrically powered vehicle.

10. An HVAC assembly comprising:

a discrete plate-shaped manifold that has first and second spaced-apart, parallel, and oppositely-facing major planar outer surfaces and one or more fluid channels in between the first and second major planar outer surfaces which major planar outer surfaces enclose the one or more fluid channels;

a fluid source which is fluidly coupled to the manifold and which is attached to and hosted on the manifold; and

at least one compressor which is in fluid communication with the manifold and which is attached to and hosted on the manifold, the at least one compressor being located on the first major planar outer surface and the fluid source being located on the second major planar outer surface, wherein the fluid source includes at least one of a liquid-cooled condenser, a chiller, a receiver-drier, or a coolant container;

wherein fluid from the fluid source flows in the one or more fluid channels located in a plane between the first and second major planar outer surfaces.

11. The HVAC assembly of claim 10 , wherein the second major planar outer surface hosts at least one of a motor or a sensor.

12. A device comprising:

a discrete plate-shaped manifold that has first and second spaced-apart, parallel, and oppositely-facing major planar outer surfaces;

one or more fluid channels disposed between the first and second major planar outer surfaces and within the manifold;

at least one compressor in fluid communication with the manifold and attached to the first major planar outer surface;

a valve coupled to the manifold such that the valve faces the second major planar outer surface; and

a fluid source in fluid communication with the manifold and attached to the second major planar outer surface, wherein,

the manifold extends between the at least one compressor and the fluid source,

the fluid source includes at least one of a condenser, a chiller, a receiver-drier, or a coolant container, and

fluid from the fluid source flows in the one or more fluid channels located in a plane between the first and second major planar outer surfaces.

13. A device comprising:

a discrete plate-shaped manifold that has first and second spaced-apart, parallel, and oppositely-facing major planar outer surfaces;

one or more fluid channels disposed between the first and second major planar outer surfaces and within the manifold;

at least one compressor in fluid communication with the manifold and attached to the first major planar outer surface;

a fluid source in fluid communication with the manifold and attached to the second major planar outer surface; and wherein

the manifold extends between the at least one compressor and the fluid source,

the fluid source includes at least one of a condenser, a chiller, a receiver-drier, or a coolant container, wherein the fluid source includes the receiver-drier and the receiver-drier is integrated with the condenser or the chiller, and

fluid from the fluid source flows in the one or more fluid channels located in a plane between the first and second major planar outer surfaces.

14. A motorized vehicle comprising:

an HV AC assembly including a fluid source;

a discrete plate-shaped manifold that has first and second spaced-apart, parallel, and oppositely-facing major planar outer surfaces and one or more fluid channels in between the first and second major planar outer surfaces which major planar outer surfaces enclose the one or more fluid channels to which the fluid source is coupled and on which the fluid source is hosted, wherein the first major planar outer surface or the second major planar outer surface hosts at least one of a motor or a sensor; and

at least one compressor which is fluidly coupled to the manifold and which is attached to and hosted on the first major planar outer surface, the fluid source being attached to and hosted on the second major planar outer surface;

wherein fluid from the fluid source flows in the one or more fluid channels located in a plane between the first and second major planar outer surfaces.

15. A motorized vehicle comprising:

an HV AC assembly including a fluid source;

a discrete plate-shaped manifold that has first and second spaced-apart, parallel, and oppositely-facing major planar outer surfaces and one or more fluid channels in between the first and second major planar outer surfaces which major planar outer surfaces enclose the one or more fluid channels to which the fluid source is coupled and on which the fluid source is hosted;

a valve coupled to the manifold such that the valve faces the second major planar outer surface; and

at least one compressor which is fluidly coupled to the manifold and which is attached to and hosted on the first major planar outer surface, the fluid source being attached to and hosted on the second major planar outer surface;

wherein fluid from the fluid source flows in the one or more fluid channels located in a plane between the first and second major planar outer surfaces.

16. An HV AC assembly comprising:

a discrete plate-shaped manifold that has first and second spaced-apart, parallel, and oppositely-facing major planar outer surfaces and one or more fluid channels in between the first and second major planar outer surfaces which major planar outer surfaces enclose the one or more fluid channels, wherein the second major planar outer surface hosts at least one of a motor or a sensor,

a fluid source which is fluidly coupled to the manifold and which is attached to and hosted on the manifold; and

at least one compressor which is in fluid communication with the manifold and which is attached to and hosted on the manifold, the at least one compressor being located on the first major planar outer surface and the fluid source being located on the second major planar outer surface;

wherein fluid from the fluid source flows in the one or more fluid channels located in a plane between the first and second major planar outer surfaces.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2022
From: CALDERONE, JOHN DAVID
To: TESLA, INC.
Reel/Frame 061295/0088 →
Continuity (2)
Continuation 15668963 · Aug 4, 2017
Related Publication 20220388374A1 · Dec 8, 2022
Cited By (6)
US 12,485,730 US 12,649,350 US 12,663,215 US 12,668,099 US 12,709,132 US 12,734,859