IP Library Granted Patent US 12,152,293
Granted Patent B2
US 12,152,293 · App. 18/156,655 · Granted Nov 26, 2024

Niobium-based alloy strengthened by silicide and turbine having turbine component formed from

Inventors: Akane Suzuki (Ballston Spa, NY); Bernard Patrick Bewlay (Niskayuna, NY); Chen Shen (Schenectady, NY); Scott Michael Oppenheimer (Niskayuna, NY); Patrick Thomas Brennan (Niskayuna, NY)
Assignee: GE Infrastructure Technology LLC
C22C27/02C22C32/0078
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,152,293
App. No.
18/156,655
Granted
Nov 26, 2024
Kind
B2
Abstract

A niobium-silicide based alloy and a turbine having at least a turbine component formed from the niobium-silicide based alloy are provided. The niobium-silicide based alloy comprises: between about 14 atomic percent and about 24 atomic percent titanium (Ti); between about 11 atomic percent and about 19 atomic percent silicon (Si); between about 4 atomic percent and about 8 atomic percent chromium (Cr); between about 2 atomic percent and about 6 atomic percent hafnium (Hf); up to about 4 atomic percent aluminum (Al); between about 0.5 atomic percent and about 1 atomic percent tin (Sn); between about 5 atomic percent and about 15 atomic percent tantalum (Ta); between about 1 atomic percent and about 5 atomic percent tungsten (W); up to about 5 atomic percent rhenium (Re); up to about 5 atomic percent zirconium (Zr); up to about 6 atomic percent yttrium (Y); and a balance of niobium (Nb).

Claims (41)

1. A niobium-silicide based alloy comprising:

between about 14 atomic percent and about 24 atomic percent titanium (Ti);

between about 11 atomic percent and about 14 atomic percent silicon (Si);

between about 4 atomic percent and about 8 atomic percent chromium (Cr);

between about 2 atomic percent and about 6 atomic percent hafnium (Hf);

between about 0.1 atomic percent and up to about 4 atomic percent aluminum (Al);

between about 0.5 atomic percent and about 1 atomic percent tin (Sn);

between about 5 atomic percent and about 15 atomic percent tantalum (Ta);

between about 1 atomic percent and about 5 atomic percent tungsten (W);

between about 0.1 atomic percent and about 5 atomic percent rhenium (Re);

between about 0.1 atomic percent and about 5 atomic percent zirconium (Zr);

between about 0.1 atomic percent and about 6 atomic percent yttrium (Y); and

a balance of niobium (Nb).

2. The niobium-silicide based alloy of claim 1 , wherein a sum of the atomic percent of zirconium (Zr) and the atomic percent of yttrium (Y) present in the niobium-silicide based alloy is between about 0.2 atomic percent and about 11 atomic percent.

3. The niobium-silicide based alloy of claim 1 , wherein the atomic percent of tantalum (Ta) is between about 5 atomic percent and about 10 atomic percent.

4. The niobium-silicide based alloy of claim 1 , wherein the atomic percent of tungsten (W) is between about 2.5 atomic percent and about 5 atomic percent.

5. The niobium-silicide based alloy of claim 1 , further comprising up to about 5 atomic percent boron (B), or up to about 5 atomic percent carbon (C), or both.

6. The niobium-silicide based alloy of claim 1 , wherein the niobium-silicide based alloy includes at least one metallic phase, the metallic phase comprising at least 40 volume percent of the niobium-silicide based alloy.

7. The niobium-silicide based alloy of claim 6 , wherein the metallic phase comprises between about 40 volume percent and about 60 volume percent of the niobium-silicide based alloy.

8. The niobium-silicide based alloy of claim 6 , wherein the niobium-silicide based alloy further includes a tetragonal Nb 5 Si 3 phase comprising at least 40 volume percent of the niobium-silicide based alloy.

9. The niobium-silicide based alloy of claim 1 , wherein the niobium-silicide based alloy includes a tetragonal Nb 5 Si 3 phase and a hexagonal Nb 5 Si 3 phase, and a total volume percent of the tetragonal and hexagonal Nb 5 Si 3 phases is between about 40 volume percent and about 60 volume percent of the niobium-silicide based alloy.

10. The niobium-silicide based alloy of claim 1 , wherein the niobium-silicide based alloy is resistant to oxidation at temperatures at about 1300° C.

11. A turbine having at least a turbine component formed from a niobium-silicide based alloy, the niobium-silicide based alloy comprising:

between about 14 atomic percent and about 24 atomic percent titanium (Ti);

between about 11 atomic percent and about 14 atomic percent silicon (Si);

between about 4 atomic percent and about 8 atomic percent chromium (Cr);

between about 2 atomic percent and about 6 atomic percent hafnium (Hf);

between about 0.1 atomic percent and about 4 atomic percent aluminum (Al);

between about 0.5 atomic percent and about 1 atomic percent tin (Sn);

between about 5 atomic percent and about 15 atomic percent tantalum (Ta);

between about 1 atomic percent and about 5 atomic percent tungsten (W);

between about 0.1 atomic percent and about 5 atomic percent rhenium (Re);

between about 0.1 atomic percent and about 5 atomic percent zirconium (Zr);

between about 0.1 atomic percent and about 6 atomic percent yttrium (Y); and

a balance of niobium (Nb).

12. The turbine of claim 11 , wherein a sum of the atomic percent of zirconium (Zr) and the atomic percent of yttrium (Y) present in the niobium-silicide based alloy is between about 0.2 atomic percent and about 11 atomic percent.

13. The turbine of claim 11 , wherein the niobium-silicide based alloy further includes a tetragonal Nb 5 Si 3 phase comprising at least 40 volume percent of the niobium-silicide based alloy.

14. The turbine of claim 11 , wherein the turbine component is one or more of a blade, a rotor, or a nozzle.

15. The turbine of claim 11 , wherein the turbine is selected from the group consisting of land-based turbines, marine turbines, aeronautical turbines, and power generation turbines.

16. The niobium-silicide based alloy of claim 1 , wherein a sum of the atomic percent of tantalum (Ta) and the atomic percent of tungsten (W) present in the niobium-silicide based alloy is between greater than 5 atomic percent and about 20 atomic percent.

17. The turbine of claim 11 , wherein a sum of the atomic percent of tantalum (Ta) and the atomic percent of tungsten (W) present in the niobium-silicide based alloy is between greater than 5 atomic percent and about 20 atomic percent.

Assignments (3)
CONFIRMATORY LICENSE Recorded Apr 16, 2024
From: GENERAL ELECTRIC GLOBAL RESEARCH
To: US DEPARTMENT OF ENERGY
Reel/Frame 067117/0726 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2023
From: GENERAL ELECTRIC COMPANY
To: GE INFRASTRUCTURE TECHNOLOGY LLC
Reel/Frame 065727/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2023
From: SUZUKI, AKANE; BEWLAY, BERNARD PATRICK; SHEN, CHEN; OPPENHEIMER, SCOTT MICHAEL; BRENNAN, PATRICK THOMAS
To: GENERAL ELECTRIC COMPANY
Reel/Frame 062437/0962 →
Continuity (1)
Related Publication 20240247345A1 · Jul 25, 2024