Fabric or flexible material with hot melt adhesive for inflatable safety products

1. An inflatable safety product comprising a fabric or flexible composite material, the fabric or flexible composite material comprising (a) a substrate, (b) a hot melt adhesive on the substrate, and (c) a gas barrier film applicable to one or more surfaces of the substrate using the hot melt adhesive, wherein the hot melt adhesive comprises a thermoplastic hot melt adhesive, a thermoset hot melt adhesive, or a reactive hot melt adhesive, and wherein the fabric or flexible composite material comprises a weight less than 8 ounces/yd 2 , wherein the inflatable safety product is compliant with at least one of TSO-69c from the Federal Aviation Administration (FAA), TSO-C13f, or TSO-C70b as of 2023.

2. The inflatable safety product of claim 1 , wherein the hot melt adhesive is solid at room temperature.

3. The inflatable safety product of claim 1 , wherein an activation temperature or melting temperature of the hot melt adhesive is different from a melting temperature of the substrate.

4. The inflatable safety product of claim 3 , wherein an activation temperature or melting temperature of the hot melt adhesive is less than the melting temperature of the substrate.

5. The inflatable safety product of claim 1 , wherein the hot melt adhesive is solvent-free.

6. The inflatable safety product of claim 1 , wherein the hot melt adhesive has a metalized surface.

7. The inflatable safety product of claim 1 , wherein the hot melt adhesive is a layer covering only one surface of the substrate.

8. The inflatable safety product of claim 1 , wherein the hot melt adhesive is an outer layer covering on the substrate, or an inner layer covering the substrate, or both.

9. The inflatable safety product of claim 1 , wherein the hot melt adhesive is configured to adhere at least one of a film, gas barrier layer, a seam tape, a component, an accessory, or other fabric or flexible composite material to the substrate.

10. The inflatable safety product of claim 1 , wherein the hot melt adhesive provides abrasion resistance.

11. The inflatable safety product of claim 1 , wherein the hot melt adhesive and the substrate comprise the same base polymer.

12. The inflatable safety product of claim 1 , wherein the hot melt adhesive and the substrate comprise different base polymers.

13. The inflatable safety product of claim 1 , wherein the hot melt adhesive is on both an inner surface of the substrate and an outer surface of the substrate.

14. The inflatable safety product of claim 1 , wherein the hot melt adhesive maintains gas barrier properties when exposed to a heat source, aging, or fluids exposure.

15. The inflatable safety product of claim 1 , wherein the fabric or flexible composite material comprises a tensile strength of at least 190 lbs/in and a tear strength of at least 13 lbs/in.

16. The inflatable safety product of claim 1 , wherein the fabric or flexible composite material comprises an emissivity value of 0.48 or less.

17. The inflatable safety product of claim 1 , wherein the fabric or flexible composite material comprises a radiant heat resistance of at least 180 seconds.

18. The inflatable safety product of claim 1 , wherein the fabric or flexible composite material when exposed to a radiant heat flux of 1.5 Btu/ft 2 -sec or greater, wherein a pressure applied to a surface opposite a heat source does not decrease for at least 90 seconds when the surface opposite the heat source is subjected to a higher pressure than a surface subjected to the heat source, wherein an average of a time to pressure decrease of at least 3 specimens of the fabric or flexible composite is at least 180 seconds or greater.

19. The inflatable safety product of claim 1 , wherein the fabric or flexible composite material is a gas-holding fabric or flexible composite material, a seam tape fabric or flexible composite material, a floor fabric or flexible composite material, a sliding surface fabric or flexible composite material, a girt fabric or flexible composite material, a patch fabric or flexible composite material, a handle fabric or flexible composite material, a pouch fabric or flexible composite material, a container fabric or flexible composite material, a structural attachment fabric or flexible composite material, an accessory fabric or flexible composite material, a component fabric or flexible composite material.

20. The inflatable safety product of claim 1 , wherein the inflatable safety product comprises an inflatable evacuation slide, inflatable evacuation slide/raft, inflatable evacuation ramp, or inflatable evacuation slide/ramp, life raft, life vest, or helicopter float.

21. An inflatable safety product comprising a fabric or flexible composite material, the fabric or flexible composite material comprising (a) a substrate, (b) a hot melt adhesive on the substrate, and (c) a gas barrier film applicable to one or more surfaces of the substrate using the hot melt adhesive, wherein the substrate and the hot melt adhesive comprise a same base polymer, wherein the fabric or flexible composite material comprises a weight less than 8 ounces/yd 2 , and wherein the inflatable safety product is compliant with at least one of TSO-69c from the Federal Aviation Administration (FAA), TSO-C13f, or TSO-C70b as of 2023.

22. A method of forming an inflatable safety product, the method comprising forming a fabric or flexible composite material by applying a hot melt adhesive to a substrate using heat and pressure to apply a gas barrier film to one or more surfaces of the substrate using the hot melt adhesive, wherein the hot melt adhesive comprises a thermoplastic hot melt adhesive, a thermoset hot melt adhesive, or a reactive hot melt adhesive, and wherein the fabric or flexible composite material comprises a weight less than 8 ounces/yd 2 , wherein the inflatable safety product is compliant with at least one of TSO-69c from the Federal Aviation Administration (FAA), TSO-C13f, or TSO-C70b as of 2023.

23. The method of claim 22 , wherein the hot melt adhesive is solid at room temperature.

24. The method of claim 23 , wherein applying the hot melt adhesive comprises at least one of:

applying the hot melt adhesive on both an inner surface of the substrate and an outer surface of the substrate; or

applying the hot melt adhesive between a surface of the substrate and a surface of a film, or gas barrier.

25. The method of claim 22 , wherein the hot melt adhesive is solvent-free.

26. The method of claim 22 , wherein the hot melt adhesive and the substrate comprise the same base polymer.