IP Library › Granted Patent US 12,159,944
Granted Patent B2
US 12,159,944 · App. 17/168,750 · Granted Dec 3, 2024

RC-IGBT with lifetime control layer

Inventors: Shinya Soneda (Tokyo, JP); Kenji Harada (Tokyo, JP); Kakeru Otsuka (Tokyo, JP)
Assignee: Mitsubishi Electric Corporation
H01L29/861H01L27/0676H01L29/045
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Quick Facts
Patent No.
US 12,159,944
App. No.
17/168,750
Granted
Dec 3, 2024
Kind
B2
Abstract

A semiconductor device includes a transistor and a diode formed at a common semiconductor substrate. The diode region includes: a fifth semiconductor layer of a second conductivity type; a second semiconductor layer of the second conductivity type provided on the fifth semiconductor layer; a third semiconductor layer of a first conductivity type provided closer to a first main surface of the semiconductor substrate; a sixth semiconductor layer of the first conductivity type provided on the third semiconductor layer; and a lifetime control layer formed of a crystal defect layer reaching a deeper position than an intermediate position of the second semiconductor layer between an end of the third semiconductor layer in a thickness direction as viewed from the first main surface and an end of the fifth semiconductor layer in a thickness direction as viewed from a second main surface.

Claims (46)

1. A semiconductor device comprising a transistor and a diode formed at a common semiconductor substrate,

the semiconductor substrate including:

a transistor region in which the transistor is formed; and

a diode region in which the diode is formed,

the transistor region including:

a first semiconductor layer of a first conductivity type provided on a side of a second main surface of the semiconductor substrate;

a second semiconductor layer of a second conductivity type provided on the first semiconductor layer;

a third semiconductor layer of the first conductivity type provided closer to a first main surface of the semiconductor substrate than is the second semiconductor layer;

a fourth semiconductor layer of the second conductivity type provided on the third semiconductor layer;

a second electrode electrically connected to the fourth semiconductor layer; and

a first electrode electrically connected to the first semiconductor layer, the diode region including:

a fifth semiconductor layer of the second conductivity type provided on the side of the second main surface of the semiconductor substrate;

the second semiconductor layer provided on the fifth semiconductor layer;

the third semiconductor layer provided closer to the first main surface of the semiconductor substrate than is the second semiconductor layer;

a sixth semiconductor layer of the first conductivity type provided on the third semiconductor layer;

the second electrode electrically connected to the sixth semiconductor layer;

the first electrode electrically connected to the fifth semiconductor layer; and

a lifetime control layer formed of a crystal defect layer reaching a deeper position than an intermediate position of the second semiconductor layer equidistant between an end of the third semiconductor layer in a thickness direction as viewed from the first main surface and an end of the fifth semiconductor layer in a thickness direction as viewed from the second main surface, wherein

in the lifetime control layer, a crystal defect density maximum depth is set at a deeper position than the intermediate position, the crystal defect density maximum depth being a depth at which a peak is formed in the density of crystal defect,

the lifetime control layer includes a projecting part projecting from the diode region into only a part of the of the whole of the transistor region and directly under the fourth semiconductor layer across a boundary between the diode region and the transistor region, and

with a thickness from the end of the third semiconductor layer in the thickness direction to the intermediate position defined as t1 and a thickness from the intermediate position to the crystal defect density maximum depth defined as t2, the projecting part has a projecting width w in a plane direction projecting from the boundary set to fulfill the following: w>((3×t1)−t2)/2.

2. The semiconductor device according to claim 1 , wherein

the lifetime control layer is set a depth greater than the intermediate position and not reaching the fifth semiconductor layer.

3. A semiconductor device comprising a transistor and a diode formed at a common semiconductor substrate,

the semiconductor substrate including:

a transistor region in which the transistor is formed; and

a diode region in which the diode is formed,

the transistor region including:

a first semiconductor layer of a first conductivity type provided on a side of a second main surface of the semiconductor substrate;

a second semiconductor layer of a second conductivity type provided on the first semiconductor layer;

a third semiconductor layer of the first conductivity type provided closer to a first main surface of the semiconductor substrate than is the second semiconductor layer;

a fourth semiconductor layer of the second conductivity type provided on the third semiconductor layer;

a second electrode electrically connected to the fourth semiconductor layer; and

a first electrode electrically connected to the first semiconductor layer,

the diode region including:

a fifth semiconductor layer of the second conductivity type provided on the side of the second main surface of the semiconductor substrate;

the second semiconductor layer provided on the fifth semiconductor layer;

the third semiconductor layer provided closer to the first main surface of the semiconductor substrate than is the second semiconductor layer;

a sixth semiconductor layer of the first conductivity type provided on the third semiconductor layer;

the second electrode electrically connected to the sixth semiconductor layer;

the first electrode electrically connected to the fifth semiconductor layer; and

a lifetime control layer formed of a crystal defect layer reaching a deeper position than an intermediate position of the second semiconductor layer equidistant between an end of the third semiconductor layer in a thickness direction as viewed from the first main surface and an end of the fifth semiconductor layer in a thickness direction as viewed from the second main surface, wherein

in the lifetime control layer, a crystal defect density maximum depth is set at a deeper position than the intermediate position, the crystal defect density maximum depth being a depth at which a peak is formed in the density of crystal defect,

the semiconductor substrate includes a terminal region provided around a region in which at least the diode region and the transistor region are provided,

the lifetime control layer includes a projecting part projecting from the diode region into a part of the terminal region across a boundary between the diode region and the terminal region, and

with a thickness from the end of the third semiconductor layer in the thickness direction to the intermediate position defined as t1 and a thickness from the intermediate position to the crystal defect density maximum depth defined as t2, the projecting part has a projecting width w in a plane direction projecting from the boundary set to fulfill the following: w>((3×t1)−12)/2.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 5, 2021
From: SONEDA, SHINYA; HARADA, KENJI; OTSUKA, KAKERU
To: MITSUBISHI ELECTRIC CORPORATION
Reel/Frame 055163/0951 →
Priority Claims (1)
JP 2020-092235 · May 27, 2020 · national
Continuity (1)
Related Publication 20210376167A1 · Dec 2, 2021