IP Library › Granted Patent US 12,163,405
Granted Patent B2
US 12,163,405 · App. 18/305,884 · Granted Dec 10, 2024

Increase power output of a downhole tool generator assembly

Inventors: Ryan W. McChesney (Carrollton, TX); Gregory T. Werkheiser (Carrollton, TX); Gordon McLeary (Carrollton, TX)
Assignee: Halliburton Energy Services, Inc.
E21B41/0085H02K7/20
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Quick Facts
Patent No.
US 12,163,405
App. No.
18/305,884
Granted
Dec 10, 2024
Kind
B2
Abstract

An apparatus configured to be positioned on a tubular string in a wellbore formed in a subsurface formation. The apparatus comprises a generator assembly disposed on the tubular string and configured to output power to a downhole tool. The generator assembly includes a first generator configured to output a first power to the downhole tool. The generator includes a second generator configured to function as an exciter for the first generator.

Claims (53)

1. An apparatus configured to be positioned on a tubular string in a wellbore formed in a subsurface formation, the apparatus comprising:

a generator assembly disposed on the tubular string and configured to output power to a downhole tool, the generator assembly including,

a first generator configured to output a first power to the downhole tool; and

a second generator having one or more permanent magnets and configured to function as an exciter for the first generator.

2. The apparatus of claim 1 , the first generator comprising:

a first turbine;

a first rotor disposed on the first turbine;

one or more field coils at least partially surrounding the first rotor; and

a first stator configured to output the first power to the downhole tool.

3. The apparatus of claim 2 , wherein outputting the first power comprises rotating the first rotor, via a flow of fluid interacting with the first turbine as the fluid flows through the tubular string, to induce a first current on the first stator.

4. The apparatus of claim 2 , the second generator comprising:

a second turbine;

a second rotor including the one or more permanent magnets, the second rotor disposed on the second turbine; and

a second stator configured to output a second power to the one or more field coils at least partially surrounding the first rotor.

5. The apparatus of claim 4 , wherein outputting the second power comprises rotating the second rotor, via a flow of fluid interacting with the second turbine as the fluid flows through the tubular string, to induce a second current on the second stator.

6. The apparatus of claim 4 , wherein the second generator increases a magnetic field of the first rotor via the second power output from the second stator.

7. The apparatus of claim 1 , wherein the downhole tool includes an inflow control device.

8. The apparatus of claim 1 , further comprising:

a rectifier, wherein the rectifier rectifies the first power output by the first generator to the downhole tool.

9. A system comprising:

a tubular string positioned in a wellbore positioned in a subsurface formation;

a downhole tool disposed on the tubular string; and

a generator assembly disposed on the tubular string and configured to output power to the downhole tool, the generator assembly including,

a first generator configured to output a first power to the downhole tool; and

a second generator having one or more permanent magnets and configured to function as an exciter for the first generator.

10. The system of claim 9 , the first generator comprising:

a first turbine;

a first rotor disposed on the first turbine;

one or more field coils surrounding the first rotor; and

a first stator configured to output the first power to the downhole tool.

11. The system of claim 10 , wherein outputting the first power comprises rotating the first rotor, via a flow of fluid interacting with the first turbine as the fluid flows through the tubular string, to induce a first current on the first stator.

12. The system of claim 10 , the second generator comprising:

a second turbine;

a second rotor including the one or more permanent magnets, the second rotor disposed on the second turbine; and

a second stator configured to output a second power to the one or more fields coil surrounding the first rotor.

13. The system of claim 12 , wherein outputting the second power comprises rotating the second rotor, via a flow of fluid interacting with the second turbine as the fluid flows through the tubular string, to induce a second current on the second stator.

14. The system of claim 12 , wherein the second generator increases a magnetic field of the first rotor via the second power output from the second stator.

15. The system of claim 9 , wherein the downhole tool includes an inflow control device.

16. A method comprising:

positioning a tubular string in a wellbore formed in a subsurface formation, wherein a downhole tool is disposed on the tubular string; and

outputting power, via a generator assembly disposed on the tubular string, to the downhole tool, the generator assembly including,

a first generator configured to output a first power to the downhole tool; and

a second generator having one or more permanent magnets and configured to increase the first power by increasing a magnetic field of a first rotor of the first generator.

17. The method of claim 16 , the first generator comprising:

a first turbine, wherein the first rotor is disposed on the first turbine;

one or more field coils surrounding the first rotor; and

a first stator configured to output the first power to the downhole tool.

18. The method of claim 17 , wherein outputting the first power comprises rotating the first rotor, via a flow of fluid interacting with the first turbine as the fluid flows through the tubular string, to induce a first current on the first stator.

19. The method of claim 17 , the second generator comprising:

a second turbine;

a second rotor including the one or more permanent magnets, the second rotor disposed on the second turbine; and

a second stator configured to output a second power to the one or more field coils surrounding the first rotor.

20. The method of claim 19 , wherein outputting the second power comprises rotating the second rotor, via a flow of fluid interacting with the second turbine as the fluid flows through the tubular string, to induce a second current on the second stator.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2023
From: MCCHESNEY, RYAN W.; WERKHEISER, GREGORY T.; MCLEARY, GORDON
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 063420/0294 →
Continuity (1)
Related Publication 20240352830A1 · Oct 24, 2024