Fuel tank isolation valve with intermediate position latching for single operation

1. An improved fuel tank isolation valve ( 10 ) with intermediate position latching for single operation comprising:

a) a valve housing ( 1 ) has a canister port ( 3 ), a tank port ( 4 ) and is fitted over a solenoid housing ( 2 ), the valve housing ( 1 ) includes a compression spring ( 5 ) fixed inside the valve housing ( 1 ) for performing OPR function, a seal sub assembly ( 6 ), a flow limiter ( 8 ), a sealing surface ( 9 ) and a shaft/plunger ( 7 );

b) solenoid housing ( 2 ) includes a solenoid ( 11 ), a moving core ( 12 ), a compression spring ( 13 ) for performing OVR function;

wherein,

said shaft ( 7 ) is assembled with seal sub-assembly ( 6 ) for OPR function for inline guiding of the flow limiter ( 8 );

said solenoid housing ( 2 ) on its top end has at least one latch assembly connected to provide a one-time powerless opening to perform the refueling at the time of vehicle assembly;

the latch assembly comprises a torsional spring ( 16 ), a hinge ( 17 ), a compression spring ( 23 ), and a cover ( 24 ); and

said latch assembly locks the moving core ( 12 ) in radial or axial direction to provide an intermediate latching position for single operation.

2. The improved fuel tank isolation valve ( 10 ) as claimed in claim 1 , wherein said latch assembly for locking the moving core ( 12 ) in radial direction comprises of the torsional spring ( 16 ) and the hinge ( 17 ).

3. The improved fuel tank isolation valve ( 10 ) as claimed in claim 2 , wherein the moving core ( 12 ) has an extruded ring ( 18 ) on its thin portion with an annular groove ( 19 ) on its upper surface in which a protrusion ( 20 ) provided at free end of the hinge ( 17 ) gets engaged.

4. The improved fuel tank isolation valve ( 10 ) as claimed in claim 2 , wherein the moving core ( 12 ) alternatively has an extruded ring ( 18 ) on its thin portion with an annular groove ( 19 ) on its side surface in which a protrusion ( 20 ) provided at free end of the hinge ( 17 ) gets engaged.

5. The improved fuel tank isolation valve ( 10 ) as claimed in claim 2 , wherein the moving core ( 12 ) alternatively has an annular groove ( 19 ) on its surface and the hinge ( 17 ) is elongated such that protrusion at its free end gets engaged in the groove ( 19 ).

6. The improved fuel tank isolation valve ( 10 ) as claimed in claim 2 , wherein said solenoid housing ( 2 ) on the top end has at least one protrusion ( 21 ) provided for assembly of torsional spring ( 16 ) and hinge ( 17 ) and said protrusion ( 21 ) acts as a stopper for the hinge ( 17 ) in idle condition.

7. The improved fuel tank isolation valve ( 10 ) as claimed in claim 2 , wherein said torsional spring ( 16 ) and hinge ( 17 ) are assembled in the solenoid housing ( 2 ) in idle condition such that the hinge ( 17 ) gets in contact with the protrusion ( 21 ).

8. The improved fuel tank isolation valve ( 10 ) as claimed in claim 7 , wherein said moving core ( 12 ) has an extruded ring ( 18 ) on its thin portion with an annular groove ( 19 ) on its upper surface in which a protrusion ( 20 ) provided at free end of the hinge ( 17 ) gets engaged using the compression spring ( 23 ) fitted with the cover ( 24 ).

9. The improved fuel tank isolation valve ( 10 ) as claimed in claim 7 , wherein said solenoid housing ( 2 ) on top end has at least one protrusion ( 25 ) for guided movement of hinge ( 17 ) and the compression spring ( 23 ) is assembled in between the protrusion ( 25 ) with the cover ( 24 ) on its top to keep the hinge ( 17 ) at its original position.

10. The improved fuel tank isolation valve ( 10 ) as claimed in claim 7 , wherein said hinge ( 17 ) is pressed by compressing the compression spring ( 23 ) and the valve ( 10 ) is made powerless so that moving core ( 12 ) and hinge ( 17 ) snap lock with each other keeping the valve ( 10 ) partially open for one time delivery condition and the valve ( 10 ) becomes normally open for one time delivery condition.

11. The improved fuel tank isolation valve ( 10 ) as claimed in claim 2 , wherein the torsional spring ( 16 ) is inserted in said protrusion ( 21 ) and said hinge ( 17 ) is mounted on it to press the hinge ( 17 ) against the torsional spring ( 16 ) and the valve ( 10 ) is made powerless open so that the hinge ( 17 ) and the moving core ( 12 ) are snap locked.

12. The improved fuel tank isolation valve ( 10 ) as claimed in claim 2 , wherein the moving core ( 12 ) remain locked from returning to original position and made to stop at the intermediate position keeping the valve ( 10 ) partially open for one time delivery condition.

13. The improved fuel tank isolation valve ( 10 ) as claimed in claim 1 , wherein said latch assembly for locking the moving core ( 12 ) in axial direction comprises of the compression spring ( 23 ), the cover ( 24 ), and the hinge ( 17 ).