IP Library Granted Patent US 12,166,014
Granted Patent B2
US 12,166,014 · App. 17/740,308 · Granted Dec 10, 2024

Manufacturing method of package

Inventors: Ming-Fa Chen (Taichung, TW); Sung-Feng Yeh (Taipei, TW); Jian-Wei Hong (Hsinchu, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L25/0657H01L21/6835H01L23/60H01L24/08H01L24/80H01L25/50H01L2221/68331H01L2224/08146H01L2224/80006H01L2224/8013H01L2224/80895H01L2224/80896H01L2225/06524H01L2225/06527H01L2225/06541H01L2225/06548H01L2225/06586H01L2225/06593H01L2924/30205
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Quick Facts
Patent No.
US 12,166,014
App. No.
17/740,308
Granted
Dec 10, 2024
Kind
B2
Abstract

A manufacturing method of a package includes at least the following steps. Contact vias are embedded in a semiconductor carrier. The contact vias are electrically grounded. A first die and a first encapsulant are provided over the semiconductor carrier. The first encapsulant encapsulates the first die. First through insulating vias (TIV) are formed aside the first die. The first TIVs are electrically grounded through the contact vias. The first die, the first encapsulant, and the first TIVs are grinded. A second die is stacked over the first die.

Claims (66)

1. A manufacturing method of a package, comprising

embedding contact vias in a semiconductor carrier, wherein the contact vias are electrically grounded;

providing a first die and a first encapsulant over the semiconductor carrier, wherein the first encapsulant encapsulates the first die;

forming first through insulating vias (TIV) aside the first die, wherein the first TIVs are electrically grounded through the contact vias;

grinding the first die, the first encapsulant, and the first TIVs; and

stacking a second die over the first die.

2. The method of claim 1 , further comprising:

forming an alignment layer over the semiconductor carrier, wherein the alignment layer comprises alignment marks.

3. The method of claim 2 , wherein the alignment marks are formed between and electrically connected to the contact vias and the first TIVs.

4. The method of claim 2 , further comprising:

forming a dielectric layer between the alignment layer and the first encapsulant, wherein the first TIVs penetrate through the dielectric layer.

5. The method of claim 1 , further comprising:

forming a first bonding layer over the first die, the first encapsulant, and the first TIVs; and

forming a second bonding layer over the second die, wherein the first bonding layer is hybrid bonded to the second bonding layer.

6. The method of claim 5 , further comprising:

encapsulating the second die and the second bonding layer by a second encapsulant; and

forming a carrier substrate over the second die and the second encapsulant.

7. The method of claim 1 , further comprising:

encapsulating the second die by a second encapsulant;

forming second TIVs aside the second die, wherein the second TIVs are electrically grounded through the first TIVs and the contact vias; and

grinding the second die, the second encapsulant, and the second TIVs.

8. The method of claim 7 , further comprising:

bonding a third die to the second die;

encapsulating the third die by a third encapsulant; and

forming a carrier substrate over the third die and the third encapsulant.

9. The method of claim 1 , wherein during the grinding of the first die, the first encapsulant, and the first TIVs, electrons generated from the grinding are travelled from a grinding surface to the contact vias through the first TIVs.

10. A manufacturing method of a package, comprising:

providing a semiconductor carrier having die regions and scribe line regions located between two adjacent die regions;

embedding contact vias in the scribe line regions of the semiconductor carrier, wherein the contact vias are electrically grounded;

placing first dies over the semiconductor carrier in the die regions;

encapsulating the first dies by a first encapsulant;

forming through insulating vias (TIV) over the semiconductor carrier in the scribe line regions, wherein the TIVs are electrically grounded through the contact vias;

grinding the first dies, the first encapsulant, and the TIVs;

stacking a second die over the first die; and

performing a singulation process to remove the TIVs located in the scribe line regions.

11. The method of claim 10 , further comprising:

forming a first bonding layer over the first die, the first encapsulant, and the TIVs; and

forming a second bonding layer over the second die, wherein the first bonding layer is hybrid bonded to the second bonding layer.

12. The method of claim 11 , further comprising:

encapsulating the second die and the second bonding layer by a second encapsulant; and

forming a carrier substrate over the second die and the second encapsulant.

13. The method of claim 10 , wherein each first die of the first dies comprises a semiconductor substrate, and the method further comprises:

removing a portion of the semiconductor substrate of each first die to form recesses; and

forming a protection layer to fill the recesses.

14. A manufacturing method of a package, comprising embedding contact vias in a semiconductor carrier, wherein the contact vias are electrically grounded;

providing a first die and a first encapsulant over the semiconductor carrier, wherein the first encapsulant encapsulates the first die;

forming first through insulating vias (TIV) penetrating through the first encapsulant, wherein the first TIVs are aligned with the contact vias and are electrically grounded through the contact vias;

grinding the first die, the first encapsulant, and the first TIVs to generate electrons on grinding surfaces of the first die, the first encapsulant, and the first TIVs;

allowing the electrons to travel through the first TIVs to reach the contact vias; and

stacking a second die over the first die.

15. The method of claim 14 , further comprising:

forming an alignment layer over the semiconductor carrier, wherein the alignment layer comprises alignment marks.

16. The method of claim 15 , wherein the alignment marks are formed between and electrically connected to the contact vias and the first TIVs.

17. The method of claim 15 , further comprising:

forming a dielectric layer between the alignment layer and the first encapsulant, wherein the first TIVs penetrate through the dielectric layer.

18. The method of claim 14 , further comprising:

forming a first bonding layer over the first die, the first encapsulant, and the first TIVs; and

forming a second bonding layer over the second die, wherein the first bonding layer is hybrid bonded to the second bonding layer.

19. The method of claim 18 , further comprising:

encapsulating the second die and the second bonding layer by a second encapsulant; and

forming a carrier substrate over the second die and the second encapsulant.

20. The method of claim 14 , wherein the method further comprises:

encapsulating the second die by a second encapsulant;

forming second TIVs penetrating through the second encapsulant, wherein the second TIVs are aligned with the first TIVs and are electrically grounded through the first TIVs and the contact vias;

grinding the second die, the second encapsulant, and the second TIVs to generate electrons on grinding surfaces of the second die, the second encapsulant, and the second TIVs; and

allowing the electrons to travel through the second TIVs and the first TIVs to reach the contact vias.

Continuity (3)
Continuation 16786969 · Feb 10, 2020
Provisional Application 62892550 · Aug 28, 2019
Related Publication 20220271012A1 · Aug 25, 2022