IP Library › Granted Patent US 12,174,594
Granted Patent B2
US 12,174,594 · App. 17/676,863 · Granted Dec 24, 2024

Control apparatus, control method, and recording medium having control program recorded thereon

Inventors: Hirotsugu Gotou (Tokyo, JP); Hiroaki Kanokogi (Tokyo, JP); Yota Furukawa (Tokyo, JP); Keiichiro Kobuchi (Tokyo, JP)
Assignee: Yokogawa Electric Corporation
G05B13/026G05B13/0265G05B23/0283
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Quick Facts
Patent No.
US 12,174,594
App. No.
17/676,863
Granted
Dec 24, 2024
Kind
B2
Abstract

Provided is a control apparatus, including a control unit, configured to control a control target by a machine learned control model to output an operation amount of the control target according to a state of equipment having the control target provided therein; a prediction unit, configured to predict a future state of the equipment; an adjusting unit, configured to adjust the operation amount based on a predicted result; and an output unit, configured to output an adjusted operation amount to the control target.

Claims (63)

1. A control apparatus, comprising:

at least one processor;

a control unit, that uses the at least one processor to control a control target by a machine learned control model to thereby output an operation amount of the control target according to a state of equipment having the control target provided therein;

a prediction unit, that uses the at least one processor to predict a future state of the equipment;

an adjusting unit, that uses the at least one processor to adjust the operation amount based on a predicted result; and

an output unit, that uses the at least one processor to output an adjusted operation amount to the control target;

wherein

the prediction unit uses the at least one processor to predict a future maintenance cost of the equipment;

the adjusting unit uses the at least one processor to avoid operating conditions in which the cost for a suppressant for suppressing deterioration of the equipment increases; and

the operating conditions conducive to the deterioration of the equipment are learned by the machine learned control model.

2. The control apparatus according to claim 1 , wherein

the prediction unit uses the at least one processor to predict a future state of health of the equipment; and

the adjusting unit uses the at least one processor to adjust the operation amount according to the state of health.

3. The control apparatus according to claim 2 , wherein

the state of health includes a remaining thickness of a plumbing in the equipment.

4. The control apparatus according to claim 3 , wherein

the prediction unit uses the at least one processor to predict a future maintenance cost of the equipment; and

the adjusting unit uses the at least one processor to adjust the operation amount according to the maintenance cost.

5. The control apparatus according to claim 3 , further comprising a learning unit that uses the at least one processor to generate the control model by machine learning.

6. The control apparatus according to claim 3 , further comprising

a plan acquisition unit that uses the at least one processor to acquire a production plan in the equipment,

wherein the adjusting unit is that uses the at least one processor to adjust the operation amount based on a predicted result and a production plan.

7. The control apparatus according to claim 2 , wherein

the prediction unit uses the at least one processor to predict a future maintenance cost of the equipment; and

the adjusting unit uses the at least one processor to adjust the operation amount according to the maintenance cost.

8. The control apparatus according to claim 2 , further comprising a learning unit that uses the at least one processor to generate the control model by machine learning.

9. The control apparatus according to claim 2 , further comprising

a plan acquisition unit that uses the at least one processor to acquire a production plan of the equipment,

wherein the adjusting unit is that uses the at least one processor to adjust the operation amount based on a predicted result and a production plan.

10. The control apparatus according to claim 1 , wherein

the prediction unit uses the at least one processor to predict a future maintenance cost of the equipment; and

the adjusting unit uses the at least one processor to adjust the operation amount according to the maintenance cost.

11. The control apparatus according to claim 10 , wherein

the maintenance cost includes a cost of adding a suppressant for suppressing deterioration of the equipment.

12. The control apparatus according to claim 10 , further comprising

a plan acquisition unit that uses the at least one processor to acquire a production plan in the equipment,

wherein the adjusting unit is that uses the at least one processor to adjust the operation amount based on a predicted result and a production plan.

13. The control apparatus according to claim 1 , further comprising a learning unit that uses the at least one processor to generate the control model by machine learning.

14. The control apparatus according to claim 13 , wherein the learning unit is that uses the at least one processor to generate, by reinforcement learning, the control model according to an input of state data indicating a state of the equipment so that an operation amount with a higher reward value determined by a predetermined reward function is output as a recommended operation amount.

15. The control apparatus according to claim 14 , wherein the learning unit uses the at least one processor to further learn a constraint condition in the machine learning based on a history in which the operation amount is adjusted.

16. The control apparatus according to claim 13 , wherein the learning unit uses the at least one processor to further learn a constraint condition in the machine learning based on a history in which the operation amount is adjusted.

17. The control apparatus according to claim 16 , wherein the constraint condition includes at least one of upper or lower limit values of the operation amount.

18. The control apparatus according to claim 1 , further comprising

a plan acquisition unit that uses the at least one processor to acquire a production plan in the equipment,

wherein the adjusting unit is that uses the at least one processor to adjust the operation amount based on a predicted result and a production plan.

19. A control method, comprising:

controlling a control target by a machine learned control model to thereby output an operation amount of the control target according to a state of equipment having the control target provided therein;

predicting a future state of the equipment;

adjusting the operation amount based on a predicted result; and

outputting an adjusted operation amount to the control target;

wherein

the predicting includes predicting a future maintenance cost of the equipment;

the adjusting includes avoiding operating conditions in which the cost for a suppressant for suppressing deterioration of the equipment increases; and

the operating conditions conducive to the deterioration of the equipment are learned by the machine learned control model.

20. A non-transitory recording medium having a control program recorded thereon, when executed by a computer including at least one processor, causing the computer to function as:

a control unit, that uses the at least one processor to control a control target by a machine learned control model to thereby output an operation amount of the control target according to a state of equipment having the control target provided therein;

a prediction unit, that uses the at least one processor to predict a future state of the equipment;

an adjusting unit, configured to adjust the operation amount based on a predicted result; and

an output unit, that uses the at least one processor to output an adjusted operation amount to the control target;

wherein

the prediction unit uses the at least one processor to predict a future maintenance cost of the equipment;

the adjusting unit uses the at least one processor to avoid operating conditions in which the cost for a suppressant for suppressing deterioration of the equipment increases; and

the operating conditions conducive to the deterioration of the equipment are learned by the machine learned control model.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2022
From: GOTOU, HIROTSUGU; KANOKOGI, HIROAKI; FURUKAWA, YOTA; KOBUCHI, KEIICHIRO
To: YOKOGAWA ELECTRIC CORPORATION
Reel/Frame 059084/0409 →
Priority Claims (1)
JP 2021-038601 · Mar 10, 2021 · national
Continuity (1)
Related Publication 20220291643A1 · Sep 15, 2022