IP Library › Granted Patent US 12,176,748
Granted Patent B2
US 12,176,748 · App. 17/644,239 · Granted Dec 24, 2024

Charging system for an energy storage in a vehicle and a method for controlling the charging system

Inventors: Victor Sandgren (Gothenburg, SE); Mikaela Öhman (Gothenburg, SE)
Assignee: VOLVO TRUCK CORPORATION
H02J7/007192B60L53/22B60L53/62H02J7/0024H02J7/0031H02J7/0036H02J7/007H02J7/00712
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Quick Facts
Patent No.
US 12,176,748
App. No.
17/644,239
Granted
Dec 24, 2024
Kind
B2
Abstract

A charging system for an energy storage in a vehicle comprising: a plurality of parallelly arranged charging switch units, each charging switch unit having an input terminal configured to be connected to a common charging port, and an output terminal configured to be connected to the energy storage, wherein each charging switch unit comprises a contactor configured to control a flow of current from the charging port to the energy storage, the contactor being configured to have a controllable contact force; for each charging switch unit, a measurement device configured to determine a parameter indicative of a resistance in a current path through the charging switch unit; and a charging control unit connected to each of the charging switch units and configured to, if a difference in resistance between any two of the plurality of current paths is higher than a predetermined difference threshold value, control the contact force of a contactor in a charging switch unit in the current path having the lowest resistance to increase the resistance of that current path.

Claims (22)

1. A charging system for an energy storage in a vehicle comprising:

a plurality of parallelly arranged charging switch units, each charging switch unit having an input terminal configured to be connected to a common charging port, and an output terminal configured to be connected to the energy storage, wherein each charging switch unit comprises a contactor configured to control a flow of current from the charging port to the energy storage, the contactor being configured to have a controllable contact force and wherein the resistance of the contactor depends on the contact force;

for each charging switch unit, a measurement device configured to determine a parameter indicative of a resistance in a current path through the charging switch unit; and

a charging control unit connected to each of the charging switch units and configured to, if a difference in resistance between any two of the plurality of current paths is higher than a predetermined difference threshold value, control the contact force of a contactor in a charging switch unit in a current path having a deviating resistance to balance the resistances of the current paths.

2. The charging system according to claim 1 , wherein the contactor is an electromagnetic relay comprising a coil, the electromagnetic relay being configured to have a contact force proportional to a current through the coil.

3. The charging system according to claim 1 , wherein the contactor comprises a stepper motor, and wherein the contact force is controllable by controlling a position of the stepper motor.

4. The charging system according to claim 1 , wherein the measurement device configured to determine a parameter indicative of a resistance is a current meter or a voltage meter.

5. The charging system according to claim 1 , wherein the measurement device configured to determine a parameter indicative of a resistance is a temperature sensor configured to determine a temperature of the charging switch unit.

6. The charging system according to claim 5 , wherein the charging control unit is further configured to control the contact force of a contactor to reduce the current through any charging switch unit having a temperature above a predetermined threshold temperature.

7. The charging system according to claim 1 , wherein the charging control unit is further configured to control the contact force of a contactor of a charging switch unit only if a current through the charging switch unit is above a predetermined current threshold value.

8. The charging system according to claim 1 , wherein the charging control unit is further configured to determine a resistance for each current path through a charging switch unit, and if a resistance in any one current path is deviating from resistances in other current paths by more than a predetermined resistance threshold value, to control the contact force of a contactor in the one or more current path with the deviating resistance to equalize the resistance for all current paths.

9. The charging system according to claim 8 , wherein the charging control unit is further configured to select a resistance of one current path as a reference resistance and to compare resistances in the other current paths with the reference resistance.

10. A vehicle comprising a charging system according to claim 1 .

11. A method for controlling a charging system in a vehicle, the charging system comprising a plurality of parallelly arranged charging switch units, each charging switch unit having an input terminal configured to be connected to a common charging port, and an output terminal configured to be connected to an energy storage, wherein each charging switch unit comprises a contactor configured to control a flow of current in a current path from the charging port to the energy storage, the contactor being configured to have a controllable contact force and wherein the resistance of the contactor depends on the contact force, wherein the method comprises:

determining a resistance for each current path; and

if a difference in resistance between any two of the plurality of charging switch units is higher than a predetermined threshold value, controlling the contact force of a contactor in a charging switch unit in a current path having a deviating resistance to balance the resistances of the current paths.

12. The method according to claim 11 , wherein controlling the contact force of the contactor comprises controlling the current supplied to a coil of an electromagnetic relay.

13. The method according to claim 11 , wherein controlling the contact force of the contactor comprises controlling a position of a stepper motor in the contactor.

14. The method according to claim 11 , wherein the charging control unit is further configured control the contact force to reduce the current in any charging switch unit having a temperature above a predetermined threshold temperature.

15. The method according to claim 11 , further comprising:

determining a resistance for each current path through a charging switch unit; and

if a resistance in any one current path is deviating from resistances in other current paths by more than a predetermined threshold value, controlling the contact force for the contactor in the one or more current path with the deviating resistance to equalize the resistance for all current paths.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2022
From: SANDGREN, VICTOR; ÖHMAN, MIKAELA
To: VOLVO TRUCK CORPORATION
Reel/Frame 058526/0517 →
Priority Claims (1)
EP 20216080 · Dec 21, 2020 · regional
Continuity (1)
Related Publication 20220200320A1 · Jun 23, 2022
Cited By (1)
US 12,712,358