Wall-mounted, configurable storage system
View Patent ↗In a wall-mounted shelving and/or storage system, vertical standards are mounted to a wall using a plurality of individual cleats arranged in vertical columns and horizontal rows. The width of each cleat is smaller than the width of the standard, so that it can be hidden within the standard when mounted. Formed on the back of each vertical standard are a plurality of transverse edges at predefined intervals, in known spatial relationships with bracket connection points, for cooperating with the cleats to properly position and orient the standards at the correct height with respect to each other.
1. A horizontal rail for a wall-mounted storage system, comprising an elongated member with a constant cross-sectional shape along at least part of its length, the cross sectional shape comprising:
a middle portion having a back surface configured to be placed against a wall when mounting the horizontal rail to the wall; and
two flanges extending from the middle portion that are laterally offset from the middle portion, the lateral offset of each of the two flanges creating a space between the flange and the wall when the back surface of the middle portion is placed against and mounted to the wall;
wherein, a first flange of the two flanges has a straight, distal portion oriented parallel to the wall when the back surface of the middle portion is placed against the wall for mounting; and
wherein, the elongated member comprises a single sheet of metal folded into the cross-sectional shape with the distal portion of the first flange having a double thickness of metal formed by a 180 degree fold.
2. The horizontal rail of claim 1 , further comprising a plurality of slots formed in the middle portion of the elongated member, through which fasteners may be inserted to attach the horizontal rail to the wall, the plurality of slots being elongated in the same direction as the elongated member.
3. The horizontal rail of claim 2 , wherein the plurality of slots are arranged in closely adjacent pairs, the elongated member further comprising at least one predesignated cut mark between at least one closely adjacent pair.
4. The horizontal rail of claim 1 , wherein the second flange has a straight, distal portion oriented parallel to the wall when the back surface of the middle portion is placed against the wall for mounting and a double thickness of metal formed by a 180 degree fold.
5. A standard for mounting vertically in a wall-mounted storage system and connecting with cantilevered brackets that support storage and components of the system, the standard being elongated along a central axis and relatively narrow along two other axes that are mutually orthogonal to the central axis and each other, the standard comprising:
a front side having a front wall comprising a plurality of slots in the front wall, the plurality of slots arranged along a length of the standard in one or move columns formed at predetermined intervals and configured to connect with cantilevered brackets; and
a back side comprising a plurality of mounting points along the back side positioned at fixed, predetermined intervals along the length of the of the standard, each mounting point comprising a transverse edge for cooperating with a cleat from which the standard is to be hung.
6. The standard of claim 5 , wherein the back side is further comprised of,
a back wall extending at least part way across the back of the standard, and
wherein the transverse edge of each of the plurality of mounting points is defined at least partially by an edge of the back wall and has below it an opening in the back wall having a width greater than the width of each of the plurality of cleats.
7. A method of installing a wall-mounted storage system, comprising:
connect with a wall a plurality of cleats arranged in at least two vertical columns and at least two horizontal rows, each column having at least two of the plurality of cleats and each row having at least two of the plurality of cleats; and
hanging at least two vertical standards on the plurality of cleats, one of the at least two vertical standards being hung from two cleats in one of the plurality of columns and the other being hung on the other of the at least two vertical columns;
wherein, each of the plurality of standards comprises:
a back and a front, the front having a plurality of slots arranged along its length in one or more vertical columns at predetermined intervals for receiving a hook formed on one end of a cantilevered bracket to connect the cantilevered bracket to the standard; and
a plurality of mounting points located rearward of the front of the standard at fixed, predetermined intervals along the length of the of the standard, each mounting point comprising a transverse edge and an opening large enough to receive the cleat to which it is attached; and
wherein, the plurality of cleats have a predetermined width narrower than of each of the plurality of standards.
8. The method of claim 7 , wherein each of the plurality of mounting points of at least one of the plurality of standards comprises at least one tab that a least partially extends across the back of the standard, and wherein the at least one tab is comprised of the transverse edge.
9. The method of claim 7 , wherein each of the plurality of mounting points on at least one of the plurality of standards comprises at least one pin extending at least part way across the back of the standard, and wherein the at least one pin is comprised of the transverse edge.
10. The method of claim 7 , wherein the back of each of the plurality of standards is further comprised of:
a back wall extending the length of standard and at least part way across the back; and
a plurality of openings located along the back of the standard;
wherein the transverse each of the plurality of mounting points is defined at least partially by an edge defined by an opening in the back wall, the opening having a width greater than the width of each of the plurality of cleats.
11. A standard for mounting vertically in a wall-mounted storage system and connecting with cantilevered brackets that support storage and components of the system, the standard being elongated along a central axis and relatively narrow along two other axes that are mutually orthogonal to the central axis and each other, the standard comprising:
a back for engaging the vertical surface when mounted to the vertical surface with the central axis extending vertically;
a front offset from the back side by side walls and comprising a front wall, on which is formed a plurality of bracket connection points arranged along its length for connecting cantilevered brackets to the standard, the plurality of bracket connection points comprising at least one column of slots formed through the front wall front at predetermined intervals; and
a plurality of mounting points rearward of the front side and accessible through the back side, the plurality of mounting points being positioned at fixed, predetermined intervals along the length of the of the standard, each mounting point comprising at least one transverse edge for cooperating with a cleat mounted on the vertical surface and an opening for receiving the cleat when the standard is mounted to the vertical surface;
wherein the openings are wider than the slot.
12. The standard of claim 11 , wherein each of the plurality of mounting points comprises at least one tab that at least partially extends across the back of the standard, and wherein the at least one tab is comprised of the transverse edge.
13. The standard of claim 11 , wherein each of the plurality of mounting points comprises at least one pin extending at least part way across the back of the standard, and wherein the at least one pin is comprised of the transverse edge.
14. The standard of claim 11 , wherein the back is further comprised of:
a back wall extending at least part way across the back side of the standard; and
wherein transverse edge for each of the plurality of mounting points is comprised of an edge of the back wall that at least partially defines the opening of located at the mounting point.
15. The standard of claim 11 , wherein:
the front side of the standard further comprises a plurality of raised portions on its front side, two of the plurality of raised portions being positioned on opposite sides of one of the columns of slots to define between them a front groove with an opening aligned the column to permit insertion of at least connection interface of a cantilevered bracket into any one or more of the slots in the column.
16. The standard of claim 15 , wherein the standard is formed from a single, continuous sheet of folded metal.
17. The standard of claim 15 , wherein the two of the plurality of raised portions have opposing inside surfaces defining the front groove, the opposing inside surfaces slanting inwardly toward each other between the front wall and the opening of the groove.