Apparatus, systems and kits for loosening and retorquing hydraulic cylinder piston-retaining nuts
The present disclosure generally relates to apparatus, systems, and kits of parts for knock-down heavy-duty transportable torque tool assemblies capable of onsite field-servicing of high-pressure heavy-duty hydraulic cylinders used in heavy-duty construction equipment and industrial machinery. The embodiments disclosed herein pertain to assemblies comprising modular knock-down components that may be mounted onto the bed of a field service truck and configured as needed to provide loosening and retorquing of piston-retaining nuts.
1. A transportable system for loosening and retorquing hydraulic cylinder piston-retaining nuts on hydraulic cylinders, the system comprising:
a transportable, knock-down, torque tool apparatus including,
a torque head assembly being demountably engageable (i) with the hydraulic cylinder piston-retaining nut, and (ii) with a torque tool hydraulic cylinder;
a slide bed assembly being demountably engageable (iii) with a work surface, and (iv) with a barrel lug end of the hydraulic cylinder, the slide bed assembly resting over the work surface; and
a hydraulic cylinder support assembly being demountably engageable (v) with the slide bed assembly, and (vi) with the torque tool hydraulic cylinder, an end of the hydraulic cylinder support assembly resting over a surface different in elevation from the work surface;
the torque tool hydraulic cylinder;
a hydraulic power unit;
a battery for powering the hydraulic power unit;
a pressure gauge for communication with the torque tool hydraulic cylinder and the hydraulic power unit; and
a plurality of high-pressure hydraulic hoses for interconnecting the torque tool hydraulic cylinder and the hydraulic power unit.
2. The transportable system of claim 1 , wherein the torque head assembly comprises:
two matching torque force plates, each having a matching first plurality of force plate bores at one end and a matching second plurality of force plate bores at the other end;
a torque plate having a first end with a first plurality of torque plate bores aligned with the first plurality of force plate bores, and a second end defined by a frustoconical-ovoid-shaped aperture having a flat narrow end, a pair of opposed outward-extending sides, an ovoid rib conjoining the pair of outward-extending sides, and a reinforcing collar at a midpoint of the ovoid rib, the reinforcing collar provided with a threaded bore in communication with the frustoconical-ovoid-shaped aperture;
a bolt for threadable engagement with the threaded bore in the reinforcing collar;
whereby the torque plate is demountably engageable between the two torque force plates by aligning the first plurality of bores, inserting at least two bolts therethrough and threadably engaging two nuts therewith;
wherein the torque head assembly is demountably engageable with the torque tool hydraulic cylinder by aligning a rod eye of the torque tool hydraulic cylinder with a selected pair of second bores and inserting a clevis pin therethrough;
whereby a hexagonal hydraulic cylinder piston-retaining nut of a hydraulic cylinder in need of service, is demountably engageable with the torque head assembly by positioning two sides of the hexagonal piston-retaining nut between the pair of outward-extending sides of the frustoconical-ovoid-shaped aperture and threadably engaging the bolt with a third side of the hexagonal piston-retaining nut.
3. The transportable system of claim 2 , wherein the torque head assembly comprises a two-component square-nut adapter for servicing hydraulic cylinders with square piston-retaining nuts, wherein:
a first component of the two-component square-nut adapter is a square-nut adapter fixed jaw configured for demountable engagement into the flat narrow end and against the pair of opposed outward-extending sides of the frustoconical-ovoid-shaped aperture of the torque plate, wherein the fixed jaw has two faces set at 90°; and
a second component of the two-component square-nut adapter is a square-nut adapter movable jaw with one side configured to receive and cooperate with the end of the bolt, and the opposite side having two faces set at 90°;
whereby a square hydraulic cylinder piston-retaining nut of a hydraulic cylinder is demountably engageable with the torque head assembly by positioning two sides of the square piston-retaining nut against the two faces of the square-nut adapter fixed jaw and the other two sides of the piston-retaining nut against two faces of the square-nut adapter movable jaw and threadably engaging the bolt against the other side of the movable jaw.
4. The transportable system of claim 1 , wherein the slide bed assembly comprises:
an elongate slide deck having a slide deck yoke extending upward therefrom and with a pair of elongate slide deck support legs extending downward therefrom, said pair of support legs having a matched pairs of equidistantly spaced bores therealong, said slide deck yoke configured for demountable engagement with the barrel lug end of the hydraulic cylinder needing service; and
two or more lateral support beams for demountable engagement with the elongate slide deck, and for demountable engagement with the work surface.
5. The transportable system of claim 1 , wherein the hydraulic cylinder support assembly comprises:
a cradle support leg having (i) a bottom end integrally engaged with a foot pad and a pair of bracing gussets, said foot pad provided with a bracket for demountable engagement therewith the torque tool hydraulic cylinder, (ii) an upper end integrally engaged with a yoke extending laterally therefrom, and (iii) a tongue insert disposed laterally from a side of the cradle support leg, said tongue insert configured for demountable engagement with a receiver of a trailer hitch engaged with a service vehicle;
an elongate post having one end configured for retracting into and out of the cradle support leg, and the other end having a hydraulic cylinder support cradle engaged therewith;
a horizontal extension brace having one end configured for demountable engagement with the yoke on the cradle support leg, and the other end having a male insert extending therefrom for demountable engagement therewith the slide bed assembly;
a double-sided yoke slidingly engageable with the horizontal extension brace; and
a pair of stabilizing legs configured for demountable engagement with the double-sided yoke, and a pair of foot pads provided therefor.
6. The transportable system of claim 1 , configured to apply a torque force of between about 10,000 foot pounds and about 15,000 foot pounds to the hydraulic cylinder piston-retaining nut.