Granted Patent B2

US 12,191,780 · App. 17/753,290 · Granted Jan 7, 2025

Inventors: Mickael J. Mauger (Atlanta, GA); Rajendra Prasad Kandula (Atlanta, GA); Deepak M. Divan (Atlanta, GA)

Assignee: Georgia Tech Research Corporation

H02M7/4826H02M1/0058H02M1/126H02M5/458H02M7/5387

Abstract

Claims (173)

1. A current source inverter (CSI) comprising:

a first CSI bridge operatively connected to a first power bank;

a second CSI bridge operatively connected to a second power bank;

a DC-link inductor connected in series between the first and second CSI bridges;

a resonant tank comprising a resonant capacitor connected in parallel with the DC-link inductor; and

a leakage management diode connected in series between the DC-link inductor and the resonant tank;

wherein the leakage management diode is configured so that current generated by the DC-link inductor flows through the leakage management diode to discharge the resonant capacitor.

2. The CSI of claim 1 , wherein the first power bank is selected from the group consisting of being configured to: source power, to sink power, and both to source and sink power.

3. The CSI of claim 1 , wherein the second power bank selected from the group consisting of being configured to: source power, to sink power, and both to source and sink power.

4. The CSI of claim 1 , wherein the resonant tank further comprises:

a resonant switch; and

resonant inductor connected in series with the resonant switch;

wherein the serially connected resonant inductor and resonant switch are connected in parallel with the resonant capacitor.

5. The CSI of claim 4 , wherein the resonant switch is a reverse blocking switch.

6. The CSI of claim 1 further comprising one or more filter capacitors;

wherein the first CSI bridge comprises two or more legs;

wherein each of the two or more legs comprise two reverse blocking switches connected in series;

wherein the one or more filter capacitors are connected between the two or more legs of the first CSI bridge; and

wherein one or more of the two reverse blocking switches comprises a controllable switch comprising a material selected from the group consisting of silicon, silicon carbide, gallium nitride, wide-bandgap semiconductors, and combinations thereof, connected in series to a diode comprising a material selected from the group consisting of silicon, silicon carbide, gallium nitride, wide-bandgap semiconductors, and combinations thereof.

7. The CSI of claim 6 , wherein the controllable switch is an insulated gate bipolar transistor or a metal oxide semiconductor field effect transistor.

8. The CSI of claim 1 further comprising one or more filter capacitors;

wherein the second CSI bridge comprises two or more legs;

wherein each of the two or more legs comprise two reverse blocking switches;

wherein the one or more filter capacitors are connected between the two or more legs of the second CSI bridge; and

wherein one or more of the two reverse blocking switches comprises a controllable switch comprising a material selected from the group consisting of silicon, silicon carbide, gallium nitride, wide-bandgap semiconductors, and combinations thereof, connected in series to a diode comprising a material selected from the group consisting of silicon, silicon carbide, gallium nitride, wide-bandgap semiconductors, and combinations thereof.

9. The CSI of claim 1 , wherein the CSI is configured to operate in a switching cycle comprising an active phase and a freewheeling phase;

wherein during at least a portion of the active phase, power is transferred simultaneously between:

the first power bank and the DC-link inductor via the first CSI bridge; and

the second power bank and the DC-link inductor via the second CSI bridge; and

wherein during the freewheeling phase, no power is transferred between the DC-link inductor and the first and second power banks.

10. The CSI of claim 9 , wherein each of the first and second CSI bridges comprises two or more legs;

wherein each of the two or more legs comprise a first switch and a second switch; and

wherein during the freewheeling phase, the first and second switches of a first leg of the first CSI bridge are gated-on and the first and second switches of a first leg of the second CSI bridge are gated-on.

11. The CSI of claim 9 , wherein the resonant tank further comprises:

a resonant switch; and

a resonant inductor connected in series with the resonant switch;

wherein the serially connected resonant inductor and resonant switch are connected in parallel with the resonant capacitor;

wherein the first CSI bridge comprises a first plurality of switches for delivering electric power between the first power bank and the DC-link inductor;

wherein the second CSI bridge comprises a second plurality of switches for delivering electric power between the second power bank and the DC-link inductor; and

wherein the switching cycle further comprises a resonant phase during which the first and second pluralities of switches are gated-off and the resonant switch is gated-on, initiating a resonance between the resonant capacitor and the resonant inductor.

12. The CSI of claim 11 , wherein the switching cycle further comprises a switching period; and

wherein the resonant phase comprises less than 10% of the switching period.

13. The CSI of claim 9 , wherein the resonant tank further comprises:

a resonant switch; and

a resonant inductor connected in series with the resonant switch;

wherein the serially connected resonant inductor and resonant switch are connected in parallel with the resonant capacitor;

wherein the first CSI bridge comprises a first plurality of switches for delivering electric power between the first power bank and the DC-link inductor;

wherein the second CSI bridge comprises a second plurality of switches for delivering electric power between the second power bank and the DC-link inductor; and

wherein the switching cycle further comprises one or more zero voltage switching transition states during which at least one of the first or second pluralities of switches are gated-off, the resonant switch is gated-off, and current generated by the DC-link inductor flows through the resonant capacitor.

14. The CSI of claim 1 , wherein the CSI has a DC-link current utilization factor between 0.9 and 1.0.

15. A current source inverter (CSI) comprising:

a first CSI bridge operatively connected to a first power bank;

a second CSI bridge operatively connected to a second power bank;

a first DC-link inductor connected in series between the first and second CSI bridges;

a first resonant tank connected in parallel with the first CSI bridge;

a first leakage management diode connected in series with the first resonant tank;

a second resonant tank connected in parallel with the second CSI bridge; and

a second leakage management diode connected in series with the second resonant tank;

wherein the CSI is configured to operate in a switching cycle;

wherein the switching cycle comprises an active phase and a freewheeling phase;

wherein during at least a portion of the active phase, power is transferred simultaneously between:

the first power bank and the first DC-link inductor via the first CSI bridge; and

the second power bank and the first DC-link inductor via the second CSI bridge; and

wherein during the freewheeling phase, no power is transferred between the first DC-link inductor and the first and second power banks.

16. The CSI of claim 15 , wherein the first power bank is selected from the group consisting of a power source, a power load, and both a power source and a power load; and

wherein the second power bank is selected from the group consisting of a power source, a power load, and both a power source and a power load.

17. The CSI of claim 15 , wherein the first resonant tank comprises a first resonant capacitor, a first resonant inductor, and a first resonant switch;

wherein the second resonant tank comprises a second resonant capacitor, a second resonant inductor, and a second resonant switch;

wherein the first resonant capacitor is connected in parallel with the first CSI bridge through the serially connected first leakage management diode;

wherein the second resonant capacitor is connected in parallel with the second CSI bridge through the serially connected second leakage management diode;

wherein the first resonant inductor is connected in series with the first resonant switch; and

wherein the second resonant inductor is connected in series with the second resonant switch.

18. The CSI of claim 17 , wherein the serially connected first resonant switch and first resonant inductor are connected in parallel with the first resonant capacitor; and

wherein the serially connected second resonant switch and second resonant inductor are connected in parallel with the second resonant capacitor.

19. The CSI of claim 17 , wherein the first resonant switch is a reverse blocking switch; and

wherein the second resonant switch is a reverse blocking switch.

20. The CSI of claim 15 further comprising one or more filter capacitors;

wherein the first CSI bridge comprises two or more legs;

wherein each of the two or more legs comprise two reverse blocking switches connected in series;

wherein the one or more filter capacitors are connected between the two or more legs of the first CSI bridge; and

wherein one or more of the two reverse blocking switches comprises a controllable switch comprising a material selected from the group consisting of silicon, silicon carbide, gallium nitride, wide-bandgap semiconductors, and combinations thereof, connected in series to a diode comprising a material selected from the group consisting of silicon, silicon carbide, gallium nitride, wide-bandgap semiconductors, and combinations thereof.

21. The CSI of claim 20 , wherein the controllable switch is an insulated gate bipolar transistor or a metal oxide semiconductor field effect transistor.

22. The CSI of claim 15 further comprising one or more filter capacitors;

wherein the second CSI bridge comprises two or more legs;

wherein each of the two or more legs comprise two reverse blocking switches connected in series;

wherein the one or more filter capacitors are connected between the two or more legs of the second CSI bridge; and

wherein one or more of the two reverse blocking switches comprises a controllable switch comprising a material selected from the group consisting of silicon, silicon carbide, gallium nitride, wide-bandgap semiconductors, and combinations thereof, connected in series to a diode comprising a material selected from the group consisting of silicon, silicon carbide, gallium nitride, wide-bandgap semiconductors, and combinations thereof.

23. The CSI of claim 22 , wherein the controllable switch is an insulated gate bipolar transistor or a metal oxide semiconductor field effect transistor.

24. The CSI of claim 17 further comprising a second DC-link inductor connected in series between the first and second CSI bridges;

wherein the second DC-link inductor is not connected in series with the first DC-link inductor.

25. The CSI of claim 15 , wherein each of the first and second CSI bridges comprises two or more legs;

wherein each of the two or more legs comprise a first switch and a second switch; and

wherein during the freewheeling phase, the first and second switches of a first leg of the first CSI bridge are gated-on and the first and second switches of a first leg of the second CSI bridge are gated-on.

26. The CSI of claim 17 , wherein the first CSI bridge comprises a first plurality of switches for delivering electric power between the first power bank and the first DC-link inductor;

wherein the second CSI bridge comprises a second plurality of switches for delivering electric power between the second power bank and the first DC-link inductor; and

wherein the switching cycle further comprises a resonant phase during which at least one of the first or second pluralities of switches are gated-off and at least one of the first or second resonant switches is gated-on, initiating at least one of a resonance between the first resonant capacitor and the first resonant inductor or a resonance between the second resonant capacitor and the second resonant inductor.

27. The CSI of claim 26 , wherein at least one of:

the switching cycle further comprises a switching period, wherein the resonant phase comprises less than 10% of the switching period; or

the CSI has a DC-link current utilization factor between 0.9 and 1.0.

28. The CSI of claim 17 , wherein the CSI is configured to operate in a switching cycle;

wherein the first CSI bridge comprises a first plurality of switches for delivering electric power between the first power bank and the first DC-link inductor;

wherein the second CSI bridge comprises a second plurality of switches for delivering electric power between the second power bank and the first DC-link inductor; and

wherein the switching cycle comprises one or more zero voltage switching transition states during which at least one of the first or second pluralities of switches are gated-off, the first and second resonant switches are gated-off, and current generated by the first DC-link inductor flows through at least one of the first resonant capacitor or the second resonant capacitor.

29. A current source inverter (CSI) comprising:

a first CSI bridge operatively connected to a first power bank;

a second CSI bridge operatively connected to a second power bank;

a first DC-link inductor connected in series between the first and second CSI bridges;

a second DC-link inductor connected in series between the first and second CSI bridges;

a first resonant tank connected in parallel with the first CSI bridge; and

a second resonant tank connected in parallel with the second CSI bridge;

wherein the second DC-link inductor is not connected in series with the first DC-link inductor; and

wherein at least one of:

(i) the CSI further comprises a leakage management diode connected in series between the first DC-link inductor and the first resonant tank, wherein the leakage management diode is configured so that current generated by the first DC-link inductor flows through the leakage management diode to discharge a first resonant capacitor of the first resonant tank;

(ii) the CSI further comprises:

a first leakage management diode connected in series with the first resonant tank; and

a second leakage management diode connected in series with the second resonant tank; or

(iii) the CSI has a DC-link current utilization factor between 0.9 and 1.0, the DC-link current utilization factor defined as the ratio of a maximum instantaneous current delivered to a respective power bank by a respective CSI bridge to an average of the first DC-link inductor current.

30. The CSI of claim 1 , wherein:

the CSI is configured to operate in a switching cycle comprising one or more zero voltage switching transition states, an active phase, a freewheeling phase, a resonant phase and a switching period;

the resonant tank further comprises a resonant switch and a resonant inductor connected in series with the resonant switch;

the serially connected resonant switch and resonant inductor are connected in parallel with the resonant capacitor;

the first CSI bridge comprises a first plurality of switches for delivering electric power between the first power bank and the DC-link inductor;

the second CSI bridge comprises a second plurality of switches for delivering electric power between the second power bank and the DC-link inductor;

during one or more of the zero voltage switching transition states, at least one of the first or second pluralities of switches are gated-off, the resonant switch is gated-off, and the current generated by the DC-link inductor flows through the resonant capacitor;

during at least a portion of the active phase, power is transferred simultaneously between:

the first power bank and the DC-link inductor via the first CSI bridge; and

the second power bank and the DC-link inductor via the second CSI bridge;

during the freewheeling phase, no power is transferred between the DC-link inductor and the first and second power banks; and

during the resonant phase, at least one of the first plurality of switches or the second plurality of switches are gated-off and the resonant switch is gated-on, initiating a resonance between the resonant capacitor and the resonant inductor.

31. A current source inverter (CSI) comprising:

a first CSI bridge comprising a first plurality of switches and operatively connected to a first power bank;

a second CSI bridge comprising a second plurality of switches and operatively connected to a second power bank;

a first DC-link inductor connected in series between the first and second CSI bridges, the first and second plurality of switches for delivering electric power between the first and second power banks and the first DC-link inductor;

a first resonant tank; and

at least one of:

(i) a leakage management diode connected in series between the first DC-link inductor and the resonant tank, wherein the leakage management diode is configured so that current generated by the first DC-link inductor flows through the leakage management diode to discharge a first resonant capacitor of the first resonant tank;

(ii) a first leakage management diode connected in series with the first resonant tank, the serially connected first resonant tank and first leakage management diode connected in parallel with the first CSI bridge, a second resonant tank, and a second leakage management diode connected in series with the second resonant tank, the serially connected second leakage management diode and second resonant tank connected in parallel with the second CSI bridge; or

(iii) a second DC-link inductor connected in series between the first and second CSI bridges, wherein the second DC-link inductor is not connected in series with the first DC-link inductor;

wherein:

a DC-link current utilization factor is defined as the ratio of a maximum instantaneous current delivered to a respective power bank by a respective CSI bridge to an average of the first DC-link inductor current; and

the CSI has a DC-link current utilization factor between 0.9 and 1.0.

32. The CSI of claim 31 further comprising one or more filter capacitors;

wherein:

one of the first CSI bridge and the second CSI bridge comprises two or more legs;

each of the two or more legs comprise two reverse blocking switches;

the one or more filter capacitors are connected between the two or more legs of the one of the first CSI bridge and the second CSI bridge; and

one or more of the two reverse blocking switches comprises a controllable switch comprising a material selected from the group consisting of silicon, silicon carbide, gallium nitride, wide-bandgap semiconductors, and combinations thereof, connected in series to a diode comprising a material selected from the group consisting of silicon, silicon carbide, gallium nitride, wide-bandgap semiconductors, and combinations thereof.

33. The CSI of claim 31 further comprising one or more additional inductors;

wherein:

the first CSI bridge comprises two or more legs, and at least one of the additional inductors is connected in series between the first power bank and the two or more legs of the first CSI bridge;

the second CSI bridge comprises two or more legs, and at least one of the additional inductors is connected in series between the second power bank and the two or more legs of the second CSI bridge; or

both the first and second CSI bridge each comprise two or more legs, at least one of the additional inductors being connected in series between the first power bank and the two or more legs of the first CSI bridge, and at least another one of the additional inductors being connected in series between the second power bank and the two or more legs of the second CSI bridge.

34. The CSI of claim 31 , wherein the first resonant tank comprises:

a first resonant capacitor;

a first resonant switch; and

a first resonant inductor connected in series with the first resonant switch;

wherein the serially connected first resonant switch and first resonant inductor are connected in parallel with the first resonant capacitor.

35. The CSI of claim 34 , wherein:

the CSI is configured to operate in a switching cycle; and

the switching cycle comprises one or more zero voltage switching transition states during which at least one of the first pluralities of switches or the second pluralities of switches are gated-off, at least one of the first resonant switch or a second resonant switch of a second resonant tank is gated-off, and current generated by the first DC-link inductor flows through at least one of the first resonant capacitor or a second resonant capacitor of a second resonant tank.

36. The CSI of claim 34 , wherein:

the CSI is configured to operate in a switching cycle comprising an active phase, a freewheeling phase, a resonant phase and a switching period;

during at least a portion of the active phase, power is transferred simultaneously between:

the first power bank and the first DC-link inductor via the first CSI bridge; and

the second power bank and the first DC-link inductor via the second CSI bridge;

during the freewheeling phase, no power is transferred between the first DC-link inductor and the first and second power banks; and

during the resonant phase, one of the first pluralities of switches or the second pluralities of switches are gated-off and one of the first resonant switch or a second resonant switch of a second resonant tank is gated-on, initiating a resonance between one of the first resonant capacitor or a second resonant capacitor of a second resonant tank and one of the first resonant inductor or a second resonant inductor of a second resonant tank.

37. The CSI of claim 34 further comprising a second resonant tank connected in parallel with the second CSI bridge;

wherein:

the first resonant tank is connected in parallel with the first CSI bridge;

the CSI is configured to operate in a switching cycle;

the second resonant tank comprises a second resonant capacitor connected in parallel with the second CSI bridge and a second resonant inductor connected in series with a second resonant switch, and wherein the serially connected second resonant switch and second resonant inductor are connected in parallel with the second resonant capacitor; and

the switching cycle comprises one or more zero voltage switching transition states during which at least one of the first or second pluralities of switches are gated-off, the first and second resonant switches is gated-off, and current generated by the first DC-link inductor flows through at least one of the first resonant capacitor or the second resonant capacitor.

Assignments (2)

Continuity (2)

References Cited (17)