IP Library › Granted Patent US 12,193,684
Granted Patent B2
US 12,193,684 · App. 17/590,192 · Granted Jan 14, 2025

Cutting guide systems and methods

Inventors: Paul Viola (Bogota, NJ); Richard Thomas Briganti (Bala Cynwyd, PA); Timothy J. Langloss (Berwyn, PA)
Assignee: Chain Orthopedics, LLC
A61B17/154A61B2017/00075A61B2017/00477
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Quick Facts
Patent No.
US 12,193,684
App. No.
17/590,192
Granted
Jan 14, 2025
Kind
B2
Abstract

Cutting guide systems for adjusting and stabilizing cutting devices are disclosed. Example cutting guide systems may be used in orthopedic surgery. In some examples, a cutting guide system comprises a support mount, a joint, and a cutting instrument support, wherein the joint permits the cutting instrument support to be adjusted with respect to the support mount. The joint may permit the cutting instrument support to be rotated about at least two axes. The joint may be lockable to hold the position of the cutting instrument support. A cutting instrument may be pivotable and/or movable in a longitudinal direction with respect to the cutting instrument support. In some examples, a cutting guide system comprises a track, wherein a cutting instrument support is connected to the track in a manner that permits the cutting instrument support to move along a path. Methods of using cutting guide systems are also disclosed.

Claims (56)

1. A cutting guide system for stabilizing a cutting instrument in the form of a chain saw comprising a saw bar and a cutting chain around the saw bar, the cutting guide system comprising:

a support mount attachable in a fixed relation with respect to an object to be cut by the cutting instrument;

a joint; and

a cutting instrument support;

wherein the joint is adapted to permit the cutting instrument support to be adjusted with respect to the support mount;

wherein the cutting instrument support comprises a stem;

wherein the cutting guide system is configured to allow the cutting instrument to be adjusted to a plurality of different positions along a direction of a longitudinal axis of the stem;

wherein the cutting guide system is configured to allow the cutting instrument to be locked at a selected position along the direction of the longitudinal axis of the stem, such that when the cutting instrument is locked at the selected position along the direction of the longitudinal axis of the stem, the cutting instrument is prevented from moving in the direction of the longitudinal axis of the stem; and

wherein the cutting guide system is configured such that, when the cutting instrument is locked at the selected position along the direction of the longitudinal axis of the stem, the saw bar of the cutting instrument is locked in a cutting plane, with the saw bar rotatable within said cutting plane about a pivot axis such that a longitudinal axis of the saw bar is movable within said cutting plane to a plurality of angular positions, wherein at each of the plurality of angular positions of the longitudinal axis of the saw bar within said cutting plane the saw bar is movable back and forth linearly within said cutting plane in a direction of the longitudinal axis of the saw bar.

2. The cutting guide system as recited in claim 1 , wherein the joint is adapted to permit the cutting instrument support to be rotated about at least two axes.

3. The cutting guide system as recited in claim 1 , wherein the joint comprises a ball and socket.

4. The cutting guide system as recited in claim 3 , wherein the ball and socket are lockable with respect to each other.

5. The cutting guide system as recited in claim 3 , wherein the stem is connected to the ball or the socket.

6. The cutting guide system as recited in claim 1 , wherein the joint comprises a first hinge comprising a first rod and a first opening, wherein the first rod is positioned in the first opening for relative rotational movement between the first rod and the first opening, allowing a first adjusting guide to pivot about a first axis with respect to the support mount.

7. The cutting guide system as recited in claim 6 , wherein the first adjusting guide and the support mount are lockable with respect to each other.

8. The cutting guide system as recited in claim 6 , further comprising a first transducer adapted to detect an amount of rotation of the first adjusting guide about the first axis.

9. The cutting guide system as recited in claim 6 , wherein the joint further comprises a second hinge comprising a second rod and a second opening, wherein the second rod is positioned in the second opening for relative rotational movement between the second rod and the second opening, allowing a second adjusting guide to pivot about a second axis with respect to the first adjusting guide.

10. The cutting guide system as recited in claim 9 , wherein the second adjusting guide and the first adjusting guide are lockable with respect to each other.

11. The cutting guide system as recited in claim 9 , further comprising a second transducer adapted to detect an amount of rotation of the second adjusting guide about the second axis.

12. The cutting guide system as recited in claim 1 , wherein the cutting instrument support further comprises a first saw clamp and a second saw clamp.

13. The cutting guide system as recited in claim 1 , wherein the cutting instrument support comprises a saw mount, and wherein a position of the saw mount with respect to an adjusting guide is adjustable.

14. The cutting guide system as recited in claim 13 , wherein the position of the saw mount with respect to the adjusting guide is lockable.

15. The cutting guide system as recited in claim 1 , further comprising a guide mount for positioning a cut mount block, wherein a position of the guide mount with respect to an adjusting guide is adjustable in a longitudinal direction.

16. The cutting guide system as recited in claim 15 , wherein the cut mount block is adapted to be fastened to the object cut by the cutting instrument.

17. The cutting guide system as recited in claim 16 , further comprising an adapter for mounting the cutting instrument on the cut mount block.

18. The cutting guide system as recited in claim 1 , wherein the cutting plane is perpendicular to the longitudinal axis of the stem.

19. The cutting guide system as recited in claim 1 , wherein the stem is adapted to extend through a slot in the saw bar of the cutting instrument, such that the cutting instrument is pivotable with respect to the stem, and such that the cutting instrument is movable back and forth in a longitudinal direction with respect to the stem.

20. A cutting guide system for stabilizing a cutting instrument in the form of a chain saw comprising a saw bar and a cutting chain around the saw bar, the cutting guide system comprising:

a support mount attachable in a fixed relation with respect to an object to be cut by the cutting instrument;

a joint; and

a cutting instrument support;

wherein the joint is adapted to permit the cutting instrument support to be adjusted with respect to the support mount;

wherein the cutting instrument support comprises a stem; and

wherein the stem is adapted to extend through a slot in the saw bar of the cutting instrument, such that the cutting instrument is pivotable with respect to the stem, and such that the cutting instrument is movable back and forth in a longitudinal direction with respect to the stem.

21. A cutting guide system for stabilizing a cutting instrument in the form of a chain saw comprising a saw bar and a cutting chain around the saw bar, the cutting guide system comprising:

a support mount attachable in a fixed relation with respect to an object to be cut by the cutting instrument;

a joint; and

a cutting instrument support;

wherein the joint is adapted to permit the cutting instrument support to be adjusted with respect to the support mount;

wherein the cutting guide system is configured to allow the cutting instrument to be adjusted to a plurality of different positions along a direction of a longitudinal axis of the cutting instrument support;

wherein the cutting guide system is configured to allow the cutting instrument to be locked at a selected position along the direction of the longitudinal axis of the cutting instrument support, such that when the cutting instrument is locked at the selected position along the direction of the longitudinal axis of the cutting instrument support, the cutting instrument is prevented from moving in the direction of the longitudinal axis of the cutting instrument support; and

wherein the cutting guide system is configured such that, when the cutting instrument is locked at the selected position along the direction of the longitudinal axis of the cutting instrument support, the saw bar of the cutting instrument is locked in a cutting plane, with the saw bar rotatable within said cutting plane about a pivot axis such that a longitudinal axis of the saw bar is movable within said cutting plane to a plurality of angular positions, wherein at each of the plurality of angular positions of the longitudinal axis of the saw bar within said cutting plane the saw bar is movable back and forth linearly within said cutting plane in a direction of the longitudinal axis of the saw bar.

22. The cutting guide system as recited in claim 21 , wherein the cutting instrument support further comprises a first saw clamp and a second saw clamp.

23. The cutting guide system as recited in claim 21 , wherein the cutting instrument support comprises a stem, and wherein the position of the cutting instrument along a longitudinal axis of the stem is adjustable.

24. The cutting guide system as recited in claim 23 , wherein the position of the cutting instrument along the longitudinal axis of the stem is lockable.

25. The cutting guide system as recited in claim 21 , wherein the cutting instrument support comprises a saw mount, and wherein a position of the saw mount with respect to an adjusting guide is adjustable.

26. The cutting guide system as recited in claim 25 , wherein the position of the saw mount with respect to the adjusting guide is lockable.

27. The cutting guide system as recited in claim 21 , wherein the cutting instrument support and the support mount are lockable with respect to each other.

28. The cutting guide system as recited in claim 21 , further comprising an adapter for positioning the cutting instrument for a plurality of different planar cuts.

29. The cutting guide system as recited in claim 28 , wherein the adapter comprises a plurality of securing positions for the cutting instrument, each of said plurality of securing positions configured to align the cutting instrument for a different planar cut.

30. The cutting guide system as recited in claim 29 , wherein the adapter is configured to be secured to the object cut by the cutting instrument.

31. The cutting guide system as recited in claim 30 , wherein the cutting guide system is configured to position the adapter on the object cut by the cutting instrument.

32. The cutting guide system as recited in claim 31 , wherein the cutting guide system comprises a cut mount block that is adapted to be fastened to the object cut by the cutting instrument in order to position the adapter on the object cut by the cutting instrument.

33. The cutting guide system as recited in claim 21 , wherein the joint comprises a first hinge and a first transducer adapted to detect rotational movement at the first hinge, wherein feedback from the first transducer is adapted to be used to adjust the positioning of the cutting guide system.

34. The cutting guide system as recited in claim 33 , wherein the joint comprises a second hinge and a second transducer adapted to detect rotational movement at the second hinge, wherein feedback from the second transducer is adapted to be used to adjust the positioning of the cutting guide system.

35. The cutting guide system as recited in claim 21 , wherein the cutting plane is perpendicular to the longitudinal axis of the cutting instrument support.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2022
From: VIOLA, PAUL; BRIGANTI, RICHARD THOMAS; LANGLOSS, TIMOTHY J.
To: CHAIN ORTHOPEDICS, LLC
Reel/Frame 058846/0750 →
Continuity (3)
Provisional Application 63195994 · Jun 2, 2021
Provisional Application 63154367 · Feb 26, 2021
Related Publication 20220273315A1 · Sep 1, 2022
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