IP Library Granted Patent US 12,193,715
Granted Patent B2
US 12,193,715 · App. 17/981,378 · Granted Jan 14, 2025

Lateral rod reducer

Inventors: Ross Dusterhoft (Irving, TX); Thomas Purcell (Irving, TX)
Assignee: ASTURA MEDICAL INC
A61B17/7086
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Quick Facts
Patent No.
US 12,193,715
App. No.
17/981,378
Granted
Jan 14, 2025
Kind
B2
Abstract

The present invention is directed to a rod reducer that is both a lateral rod reducer and an axial rod reducer that uses an entirely different mechanism never before used for lateral rod reduction. The lateral rod reducer is configured to move a spinal fixation rod that is not aligned with the pedicle screw to a position above the tulip slot or U-shaped channel. Once in position, the lateral rod reducer also provides an axial rod reducer to advance the spinal fixation rod axially into the tulip slot. Splitting the reducer body geometry to create a hinged jaw that is then driven by a linkage system is novel. The lateral rod reducer of the present invention allows for incremental lateral reduction that utilizes a threaded linkage feature for increased power/mechanical advantage when laterally reducing. This will allow for new techniques of lateral rod manipulation in deformity cases.

Claims (41)

1. A lateral rod reducer comprising:

a body having a central lumen and a side lumen;

an axial reduction mechanism with an axial threaded ram positioned within the central lumen of the body;

a lateral reduction mechanism with a lateral threaded ram positioned within the side lumen of the body;

a linkage mechanism having a proximal end coupled to a distal end of the lateral threaded ram;

a fixed jaw extending from a distal end of the body, the fixed jaw being configured to couple with the tulip of a pedicle screw; and

a hinged jaw pivotably coupled to a distal end of the linkage mechanism;

wherein rotation of the lateral threaded ram moves the linkage mechanism forward or backward to rotate the hinged jaw to an open position, and rotate the hinged jaw to a closed position, the hinged jaw being configured to engage a spinal fixation rod in the open position and medially reduce the spinal fixation rod to the tulip in the closed position, the hinged jaw further configured to couple with the tulip in the closed position;

wherein the axial threaded ram being configured to extend axially from the central lumen of the body and apply a force to reduce the spinal fixation rod to a tulip slot in the tulip.

2. The lateral rod reducer of claim 1 , wherein the lateral threaded ram is positioned within a threaded portion of the side lumen, the lateral threaded ram having a driver connection at a proximal end configured to engage a lateral driver.

3. The lateral rod reducer of claim 1 , wherein the fixed jaw couples with the tulip using a dovetail connection.

4. The lateral rod reducer of claim 3 , wherein the fixed jaw includes dovetail geometry for the dovetail connection having an internal pocket with inwardly curved ends shaped to partially wrap around the tulip's cross-sectional shape.

5. The lateral rod reducer of claim 1 , wherein the axial threaded ram is positioned within a threaded portion of the central lumen and includes a driver connection at a proximal end configured to engage an axial driver, and rotation of the axial threaded ram moves the axial threaded ram axially forward or backward.

6. A lateral rod reducer comprising:

a body;

a fixed jaw extending from a distal end of the body, the fixed jaw being configured to couple with a tulip of a pedicle screw;

a hinged jaw extending from a distal end of the body;

a linkage mechanism having a distal end pivotably coupled to the hinged jaw; and

a lateral reduction mechanism with

a lateral threaded ram positioned within a side lumen of the body,

the linkage mechanism having a proximal end coupled to the distal end of the lateral threaded ram;

wherein rotation of the lateral threaded ram moves the linkage mechanism forward or backward to rotate the hinged jaw between an open or closed position;

wherein the hinged jaw is configured to engage a spinal fixation rod in the open position and medially reduce the spinal fixation rod to the tulip in the closed position; and

an axial reduction mechanism with an axial threaded ram positioned within a threaded portion of a central lumen of the body and rotation of the axial threaded ram within the threaded portion lumen moves the axial threaded ram forward or backward axially and to extend axially from the body and apply a load to reduce the spinal fixation rod to a tulip slot in the tulip.

7. The lateral rod reducer of claim 6 , wherein the lateral threaded ram is positioned within a threaded portion of the side lumen and includes a driver connection at a proximal end configured to engage a lateral driver.

8. The lateral rod reducer of claim 6 , wherein the fixed jaw couples with the tulip using a dovetail connection.

9. The lateral rod reducer of claim 8 , wherein the fixed jaw includes dovetail geometry for the dovetail connection having an internal pocket with inwardly curved ends shaped to partially wrap around the tulip's cross-sectional shape.

10. A lateral rod reducer comprising:

a body having a central lumen and a side lumen;

an axial reduction mechanism positioned within the central lumen of the body configured to apply an axial force to reduce a spinal fixation rod into a tulip slot of pedicle screw;

a lateral reduction mechanism positioned within the side lumen of the body configured to apply a lateral force to reduce a spinal fixation rod to the tulip slot of the pedicle screw, the lateral reduction mechanism having:

a lateral threaded ram positioned within a threaded portion of the side lumen;

a linkage mechanism having a proximal end coupled to a distal end of the lateral reduction mechanism;

a fixed jaw extending from a distal end of the body; and

a hinged jaw pivotably coupled to the distal end of the linkage mechanism;

wherein rotation of the lateral threaded ram is configured to move the linkage mechanism backward to rotate the hinged jaw outward to engage a spinal fixation rod in an open position, then move the linkage mechanism forward to rotate the hinged jaw inward and apply a lateral force to reduce the spinal fixation rod to the tulip in the closed position, the hinged jaw further configured to couple with the tulip in the closed position;

wherein the axial threaded ram being configured to apply the axial force to reduce the spinal fixation rod to a tulip slot in the tulip.

11. The lateral rod reducer of claim 10 , wherein the lateral threaded ram includes a driver connection at a proximal end configured to engage a lateral driver.

12. The lateral rod reducer of claim 10 , wherein the fixed jaw couples with the tulip using a dovetail connection.

13. The lateral rod reducer of claim 12 , wherein the fixed jaw includes dovetail geometry for the dovetail connection having an internal pocket with inwardly curved ends shaped to partially wrap around the tulip's cross-sectional shape.

14. The lateral rod reducer of claim 10 , wherein the axial threaded ram includes a driver connection at a proximal end configured to engage an axial driver.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2023
From: DUSTERHOFT, ROSS; PURCELL, THOMAS
To: ASTURA MEDICAL INC
Reel/Frame 065295/0171 →
Continuity (2)
Provisional Application 63276515 · Nov 5, 2021
Related Publication 20230143005A1 · May 11, 2023
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