IP Library › Granted Patent US 12,195,889
Granted Patent B2
US 12,195,889 · App. 17/962,089 · Granted Jan 14, 2025

Knitted tensile structures

Inventors: Juan L. Aceves Tinajero (Beaverton, OR); Jessica Small (Portland, OR)
Assignee: NIKE, Inc.
D04B1/104A43B1/04D04B1/123D04B21/10D04B21/207D10B2501/043
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Quick Facts
Patent No.
US 12,195,889
App. No.
17/962,089
Granted
Jan 14, 2025
Kind
B2
Abstract

A knit component may include a knit-in tensile area, which may include an opening at least partially bounded by a first intersecting portion and a second intersecting portion. A course of tensile material that is integrally knitted with the first intersecting portion via a knit stitch may include a float extending from the first intersecting portion, across the opening, to the second intersecting portion. A knitting method may knit courses of the knit component on needle beds and then widen and/or narrow parts of the opening by transferring stitches of one of the courses of the knit component to different needles.

Claims (34)

1. A knit component, comprising:

a knit-in tensile area, comprising:

a first intersecting portion;

a second intersecting portion, wherein the first intersecting portion and the second intersecting portion at least partially bound an opening of the knit-in tensile area; and

a course of tensile material that is integrally knitted with the first intersecting portion with a knit stitch formed with the course of the tensile material,

wherein the course of tensile material comprises a float, wherein the float extends from the first intersecting portion, across the opening, and to the second intersecting portion, and wherein a float length of the float across the opening is at least three needles long.

2. The knit component of claim 1 , wherein the course of tensile material is free of stitches between the knit stitch and the second intersecting portion.

3. The knit component of claim 1 , wherein the course of tensile material has a diameter of at least 0.8 mm and a tensile strength of at least 25 kg-f.

4. The knit component of claim 1 , further comprising another course of tensile material integrally knitted with the first intersecting portion and comprising a float extending from the first intersecting portion, across the opening, and to the second intersecting portion.

5. The knit component of claim 1 , wherein the knit component comprises at least part of an upper.

6. The knit component of claim 1 , wherein the knit component comprises at least part of an article of footwear.

7. The knit component of claim 1 , wherein the course of tensile material comprises a high-tenacity yarn.

8. A method of forming a knit component, the method comprising:

knitting the knit component to include a knit-in tensile area, the knit-in tensile area comprising:

a first intersecting portion;

a second intersecting portion, wherein the first intersecting portion and the second intersecting portion at least partially bound an opening of the knit-in tensile area; and

a course of tensile material that is integrally knitted with the first intersecting portion with a knit stitch formed with the course of the tensile material,

wherein the course of tensile material comprises a float, wherein the float extends from the first intersecting portion, across the opening, and to the second intersecting portion, and wherein a float length of the float across the opening is at least three needles long.

9. The method of claim 8 , wherein the course of tensile material is free of stitches between the knit stitch and the second intersecting portion.

10. The method of claim 8 , wherein the course of tensile material has a diameter of at least 0.8 mm and a tensile strength of at least 25 kg-f.

11. The method of claim 8 , further comprising another course of tensile material integrally knitted with the first intersecting portion and comprising a float extending from the first intersecting portion, across the opening, and to the second intersecting portion.

12. The method of claim 8 , further comprising forming the knit component into an upper.

13. The method of claim 8 , further comprising integrating the knit component into an article of footwear.

14. A method of knitting, comprising:

knitting a first course of a multi-bed knit structure on a first needle bed and on a second needle bed;

transferring a first plurality of stitches of the first course to different needles, wherein the transferring of the first plurality of stitches widens a first part of an opening in the multi-bed knit structure;

knitting a second course of the multi-bed knit structure on the first needle bed and on the second needle bed; and

transferring a second plurality of stitches of the second course of the multi-bed knit structure to different needles, wherein the transferring of the second plurality of stitches narrows a second part of the opening.

15. The method of claim 14 , further comprising knitting a course of tensile material that includes at least one stitch that inter-loops with the multi-bed knit structure.

16. The method of claim 15 , wherein the tensile material includes a float that spans the opening.

17. The method of claim 16 , wherein the float has a float length of at least three needles.

18. The method of claim 14 , further comprising forming the multi-bed knit structure into an upper.

19. The method of claim 14 , further comprising integrating the multi-bed knit structure into an article of footwear.

20. The knit component of claim 1 , wherein the first intersecting portion comprises a multi-bed knit construction at least partially formed from a first knit layer and a second knit layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2022
From: ACEVES TINAJERO, JUAN L.; SMALL, JESSICA
To: NIKE INC.
Reel/Frame 062086/0182 →
Continuity (4)
Continuation 17316979 · May 11, 2021
Division 16251659 · Jan 18, 2019
Provisional Application 62619269 · Jan 19, 2018
Related Publication 20230023171A1 · Jan 26, 2023
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Cited By (1)
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