Lift system and method for wind turbine monopiles and other structures
A system is used for lifting a heavy oversized structural element. At least two opposing lifts are placement adjacent opposing sides of the element. Each lift includes a base, a tower, an elevator, and an actuator. The tower extending vertically from the base, and the elevator is disposed on the tower. A support extends from the elevator outward from the tower to engage a point on the element. A guide of the elevator is configured to ride along a rail of the tower. The actuator is connected to the elevator and is configured to move with the elevator vertically along the tower. The actuator can include a strand jack disposed on the elevator. Hydraulic operation of the stand jack moves the jack and elevator along a strand extending along the tower. The arrangements of the lifts leave space below the raised element free for access to other operations.
1. An apparatus used in moving a load from one location to another location, the load being heavy and oversized and having opposing sides, the apparatus comprising:
a pair of mobile transport units disposed side-by-side and having a bed connected therebetween, the pair of mobile transport units being mobile and being configured to raise and lower the bed relative to the ground;
opposing lifts disposed on the bed and being arranged to oppose one another on the bed for placement adjacent the opposing sides the load, each of the one opposing lifts comprising a support, each of the supports being configured to support a portion of the load; and
at least one actuator associated with the opposing lifts and being configured to raise and lower the supports on the one opposing lifts relative to the bed.
2. The apparatus of claim 1 , wherein each of the mobile transport units of the pair comprises:
a chassis having wheels, the wheels being powered for mobility on the ground, the chassis being connected to the bed, and
a lift mechanism configured to raise and lower the chassis relative to the wheels on which the chassis is supported.
3. The apparatus of claim 1 , wherein each of the opposing lifts comprises a telescopic hydraulic cylinder extending vertically from the bed; and wherein the at least one actuator comprises a hydraulic pump connected between the telescopic hydraulic cylinder and a hydraulic reservoir.
4. The apparatus of claim 1 , wherein the support of each opposing lift comprises a cradle connected by a pivotable joint to the opposing lift.
5. The apparatus of claim 1 , further comprising at least one sling connected between the supports on the opposing lifts.
6. The apparatus of claim 1 , wherein each of the opposing lifts comprises:
a tower extending vertically from the bed and having a first guide disposed therealong; and
an elevator disposed on the tower, the elevator having the support and having a second guide, the support extending from the elevator outward from the tower and configured to support a portion adjacent the opposing side of the load, the second guide of the elevator configured to ride along the first guide of the tower; and
wherein the at least one actuator is connected to the elevator of the tower and is configured to move the elevator vertically along the tower.
7. The apparatus of claim 1 , wherein the apparatus further comprises a controller operably connected to each of the opposing lifts, the controller configured to operate the opposing lifts concurrently and independently.
8. A system for moving a heavy oversized load, the system comprising:
a pair of the apparatus according to claim 1 for arrangement at opposing ends of the load.
9. The system of claim 8 , further comprising one or more self-powered mobile transports configured to move and carry the load thereon, wherein the pair of the apparatus is configured to raise and lower the load relative to the one or more self-powered mobile transports.
10. An apparatus used in moving a load from one location to another location, the load being heavy and oversized and having opposing sides, the apparatus comprising:
a pair of mobile transport units disposed side-by-side and having a bed connected therebetween, the pair of mobile transport units being mobile and being configured to raise and lower the bed relative to the ground;
side-by-side lifts disposed on the bed and being arranged side-by-side on the bed for placement adjacent one of the opposing sides of the load, each of the side-by-side lifts having a support facing toward a same side of the bed, each of the supports being configured to support a portion of the load; and
at least one actuator associated with the side-by-side lifts and being configured to raise and lower the supports on the side-by-side lifts relative to the bed.
11. The apparatus of claim 10 , wherein each of the side-by-side lifts comprises:
a tower extending vertically from the bed and having a first guide disposed therealong; and
an elevator disposed on the tower, the elevator having the support and having a second guide, the support extending from the elevator outward from the tower and configured to support a portion adjacent the opposing side of the load, the second guide of the elevator configured to ride along the first guide of the tower; and
wherein the at least one actuator is connected to the elevator of the tower and is configured to move the elevator vertically along the tower.
12. The apparatus of claim 10 , wherein the apparatus further comprises a controller operably connected to each of the side-by-side lifts, the controller configured to operate the side-by-side lifts concurrently and independently.
13. A system for moving a heavy oversized load, the system comprising:
a pair of the apparatus according to claim 10 , for arrangement at opposing ends of the load.
14. The system of claim 13 , further comprising one or more self-powered mobile transports configured to move and carry the load thereon, wherein the pair of the apparatus is configured to raise and lower the load relative to the one or more mobile transports.
15. The apparatus of claim 10 , wherein each of the mobile transport units of the pair comprises:
a chassis having wheels, the wheels being powered for mobility on the ground, the chassis being connected to the bed, and
a lift mechanism configured to raise and lower the chassis relative to the wheels on which the chassis is supported.
16. A method for moving a load that is heavy and oversized, the method comprising:
transporting the load to a destination having structural supports by carrying the load on one or more self-powered mobile transports;
arranging first and second pairs of mobile transport units at opposing ends of the load at the destination by moving the first and second pairs of mobile transport units adjacent the opposing ends of the load, the first pair of mobile transport units having a first bed connected therebetween and having first opposing lifts disposed on the first bed, the second pair of mobile transport units having a second bed connected therebetween and having second opposing lifts disposed on the second bed;
lowering the first and second pairs of mobile transport units to place first and second beds on the ground;
lifting the load from the one or more self-powered mobile transports by operating the first and second opposing lifts of the first and second pairs of mobile transport units at the opposing ends;
supporting the lifted load with the first and second opposing lifts of the first and second pairs of mobile transport units while removing the one or more self-powered mobile transports from under the lifted load; and
lowering the load onto the structural supports by operating the first and second opposing lifts of the first and second pairs of mobile transport units at the opposing ends.
17. The method of claim 16 , wherein arranging the first and second pairs of mobile transport units at the opposing ends of the load comprises arranging, at each opposing end of the load, the respective first and second opposing lifts on opposing sides of the load.
18. The method of claim 17 , wherein lifting the load from the one or more self-powered mobile transports by operating the first and second opposing lifts of the first and second pairs of mobile transport units comprises:
engaging supports of the first and second opposing lifts at the opposing ends the load; and
lifting the opposing ends of the load relative to the first and second beds by operating each of the respective first and second opposing lifts arranged on the opposing sides.
19. The method of claim 18 , wherein operating each of the respective first and second opposing lifts arranged on the opposing sides comprises:
operating a telescopic hydraulic cylinder of each opposing lift to move the support; or
moving an elevator on a tower of each opposing lift to move the support.
20. The method of claim 16 , comprising building sand bunds for the structural supports at the destination, wherein lowering the load onto the structural supports comprises placing the load on the sand bunds.
21. The method of claim 16 , wherein carrying the load on the one or more self-powered mobile transports comprises supporting the load on a plurality of saddles arranged across a parallel array of the one or more self-powered mobile transports.
22. A method for moving a load that is heavy and oversized, the method comprising:
transporting the load to a destination having structural supports by carrying the load on one or more self-powered mobile transports;
arranging first and second pairs of mobile transport units at opposing ends of the load at the destination by moving the first and second pairs of mobile transport units adjacent the opposing ends of the load, the first pair of mobile transport units having a first bed connected therebetween and having first side-by-side lifts disposed on the first bed, the second pair of mobile transport units having a second bed connected therebetween and having second side-by-side lifts disposed on the second bed;
lowering the first and second transport units to place the first and second beds on the ground;
lifting the load from the one or more self-powered mobile transports by operating the first and second side-by-side lifts of the first and second pairs of mobile transfer units at the opposing ends;
supporting the lifted load with the first and second side-by-side lifts of the first and second pairs of mobile transfer units while removing the one or more self-powered mobile transports from under the lifted load; and
lowering the load onto the structural supports by operating the first and second side-by-side lifts of the first and second pairs of mobile transfer units at the opposing ends.
23. The method of claim 22 , wherein arranging the first and second pairs of mobile transport units at the opposing ends of the load comprises arranging, at each opposing end of the load, the respective first and second side-by-side lifts, each of the respective first and second side-by-side lifts having a support facing toward a same side of the respective first and second bed.
24. The method of claim 23 , wherein lifting the load relative to the ground by operating the first and second side-by-side lifts of the first and second pairs of mobile transport units comprises:
engaging the supports of the first and second side-by-side lifts at the opposing ends the load; and
lifting the opposing ends of the load relative to the first and second beds by operating each of the respective first and second side-by-side lifts arranged at the opposing ends.
25. The method of claim 22 , comprising building sand bunds for the structural supports at the destination, wherein lowering the load onto the structural supports comprises placing the load on the sand bunds.
26. The method of claim 22 , wherein carrying the load on the one or more self-powered mobile transports comprises supporting the load on a plurality of saddles arranged across a parallel array of the one or more self-powered mobile transports.