Belt pulley decoupler
The disclosure relates to a belt pulley decoupler for transmitting torque between the belt of a belt drive and a shaft in driving connection therewith. The belt pulley decoupler includes: a hub fastened to the shaft, a belt pulley rotatably mounted on the hub, a helical torsion spring arranged in a torque flow path between the belt pulley and the hub, a first spring plate extending in the torque flow path on a side of the belt pulley, and a second spring plate rotationally fixed to the hub. The hub has an imbalance which compensates for an imbalance of the helical torsion spring resulting from a ground portion of the spring ends in such a way that the following relationship applies for the spring imbalance {right arrow over (U)}s and the hub imbalance {right arrow over (U)}b: | {right arrow over (U)}s+{right arrow over (U)}b|<|{right arrow over (U)}s|
1. A belt pulley decoupler for transmitting torque between a belt of a belt drive and a shaft in driving connection therewith, the belt pulley decoupler comprising:
a hub configured to be fastened to the shaft,
a belt pulley rotatably mounted on the hub about an axis of rotation of the belt pulley decoupler,
a helical torsion spring arranged in a torque flow path between the belt pulley and the hub, the helical torsion spring having ground spring ends,
a first spring plate extending in the torque flow path on a side of the belt pulley and having a first axial spring support configured for a first spring end, and a first circumferential end face of the first spring end contacting and transmitting a torque to a first rotational stop of the first spring plate, and
a second spring plate rotationally fixed to the hub, the second spring plate having a second axial spring support for a second spring end, and a second circumferential end face of the second spring end contacting and transmitting a torque to a second rotational stop of the second spring plate,
and the hub has an imbalance configured to compensate for an imbalance of the helical torsion spring, the imbalance resulting from a ground portion of the first and second spring ends so that, in a torque-free state of the helical torsion spring, a spring imbalance Us and a hub imbalance {right arrow over (U)}b satisfy the following equation:
| {right arrow over (U)}s+{right arrow over (U)}b|<|{right arrow over (U)}s|.
2. The belt pulley decoupler of claim 1 , wherein:
the hub imbalance {right arrow over (U)}b is aligned within an annular sector defined by α=±60° around the axis of rotation,
the second rotational stop of the second spring plate is defined by α=0° such that the second rotational stop is centered within the annular sector, and
in the torque-free state of the helical torsion spring, the spring imbalance {right arrow over (U)}s is defined by α=180°.
3. The belt pulley decoupler of claim 1 , wherein the second axial spring support of the second spring plate rises axially so as to define a circumferential ramp having an axial dimension equal to an axial dimension of the second rotational stop, wherein the hub imbalance {right arrow over (U)}b results from at least one recess configured to interrupt the circumferential ramp of the second axial spring support.
4. The belt pulley decoupler of claim 3 , wherein the hub with the second spring plate formed thereon and the at least one recess formed therein is an extruded part.
5. The belt pulley decoupler of claim 3 , wherein the second axial spring support of the second spring plate comprises annular ring pieces circumferentially spaced apart from one another via the at least one recess.
6. The belt pulley decoupler of claim 5 , wherein an arc length β of the annular ring pieces is greater than 20°.
7. The belt pulley decoupler of claim 1 , wherein the axial spring support of the second spring plate rises axially so as to define a circumferential ramp having an axial dimension equal to an axial dimension of the second rotational stop, wherein the hub imbalance results from at least one recess configured to interrupt the circumferential ramp of the second axial spring support.
8. The belt pulley decoupler of claim 7 , wherein the second axial spring support of the second spring plate comprises annular ring pieces circumferentially spaced apart from one another around the at least one recess.
9. The belt pulley decoupler of claim 8 , wherein an arc length β of the annular ring pieces is greater than 20°.
10. A belt pulley decoupler for transmitting torque between a belt of a belt drive and a shaft in driving connection therewith, the belt pulley decoupler comprising:
a hub configured to be fastened to the shaft,
a belt pulley rotatably mounted on the hub,
a helical torsion spring arranged in a torque flow path between the belt pulley and the hub, the helical torsion spring having ground spring ends,
a first spring plate arranged within the torque flow path, the first spring plate having a first axial spring support configured for a first spring end of the helical torsion spring, and the first spring end configured to contact and transmit a torque to a first rotational stop of the first spring plate, and
a second spring plate rotationally fixed to the hub, the second spring plate having a second axial spring support for a second spring end of the helical torsion spring, and the second spring end contacting and transmitting a torque to a second rotational stop of the second spring plate, and
the hub has an imbalance configured to compensate for an imbalance of the helical torsion spring, such that in a torque-free state of the helical torsion spring, a spring imbalance {right arrow over (U)}s and a hub imbalance {right arrow over (U)}b satisfy the following equation:
| {right arrow over (U)}s+{right arrow over (U)}b|<|{right arrow over (U)}s|.
11. The belt pulley decoupler of claim 10 , wherein:
a vector of the hub imbalance is aligned within an annular sector defined by α=±60° around an axis of rotation of the belt pulley decoupler,
the second rotational stop of the second spring plate is defined by α=0° such that the second rotational stop is centered within the annular sector, and
in the torque-free state of the helical torsion spring, a vector of the spring imbalance is defined by α=180°.
12. A belt pulley decoupler for transmitting torque between a belt of a belt drive and a shaft in driving connection therewith, the belt pulley decoupler comprising:
a hub configured to be fastened to the shaft,
a belt pulley rotatably mounted on the hub,
a helical torsion spring arranged in a torque flow path between the belt pulley and the hub, the helical torsion spring having ground spring ends,
a first spring plate arranged within the torque flow path, the first spring plate having a first axial spring support configured for a first spring end of the helical torsion spring, and the first spring end configured to contact and transmit a torque to a first rotational stop of the first spring plate, and
a second spring plate rotationally fixed to the hub, the second spring plate having a second axial spring support for a second spring end of the helical torsion spring, and the second spring end contacting and transmitting a torque to a second rotational stop of the second spring plate, and
the second axial spring support is configured with a circumferential axial ramp having at least two annular ramped ring pieces interrupted by at least one recess, and
a sum of: i) a magnitude of a first imbalance vector of the hub, and ii) a magnitude of a second imbalance vector of the helical torsion spring, is less than a magnitude of the second imbalance vector of the helical torsion spring.
13. The belt pulley decoupler of claim 12 , wherein the at least one recess has a ramp-free bottom.
14. The belt pulley decoupler of claim 12 , wherein each of the first and second axial spring supports include at least one projection configured to engage in corresponding recesses of the helical torsion spring.