Apparatus and method for separating meat from bone
An apparatus and method for separating meat from bone. Meat-laden bones are fed to a compression screw rotating within a barrel. The compression screw and the barrel cooperate to progressively compress the meat-laden bones to force the meat-laden bones radially outward against an inner wall of the barrel as the meat-laden bones move axially along the compression screw. At least a portion of the meat is separated from the meat-laden bones by forcing the meat through apertures in the barrel while inhibiting the meat-laden bones from co-rotating along within the barrel with the compression screw. In one embodiment, inhibiting the meat-laden bones from co-rotating within the barrel along with the compression screw is accomplished by cooperation of guide channels extending axially along an inner surface of the barrel with curved fillets extending between a root of the compression screw and screw flights of the compression screw.
1. An apparatus for separating meat from bone, comprising:
a compression screw having a root and a helical thread extending along the root, wherein:
the compression screw comprises an infeed portion, a compression portion and a deboning portion;
a channel volume between screw flights of the thread is greater in the infeed portion and in the compression portion than in the deboning portion;
the channel volume between the screw flights of the thread decreases from the infeed portion through the compression portion to the deboning portion; and
curved fillets extend between the root and the screw flights;
a screw assembly housing comprising:
a barrel, the barrel comprising:
an infeed section;
a compression section;
a deboning section comprising at least one deboning screen formed by a plurality of meat apertures through the barrel, wherein the meat apertures are configured to permit passage of deboned meat therethrough; and
a bone residue outlet;
wherein:
the compression section is disposed between the infeed section and the deboning section; and
the bone residue outlet is in fluid communication with the deboning section;
an inlet communicating with the infeed section of the barrel and adapted to feed meat-laden bones into the infeed section;
wherein the compression screw is rotatably disposed within the barrel such that:
the infeed portion of the compression screw is disposed in the infeed section of the barrel in registration with the inlet;
the compression portion of the compression screw is disposed in the compression section of the barrel; and
the deboning portion of the compression screw is disposed in the deboning section of the barrel in registration with the deboning screen;
wherein:
the barrel and the compression screw are configured to cooperate with one another to encourage axial movement of the meat-laden bones along the compression screw and the barrel and to inhibit the meat-laden bones from co-rotating within the barrel along with the compression screw at least within the deboning section of the barrel; and
wherein the compression screw is connectable to at least one drive member for driving rotary movement of the compression screw within the barrel.
2. The apparatus of claim 1 , wherein the compression screw is a single-flight screw.
3. The apparatus of claim 2 , wherein:
a plurality of circumferentially-spaced, longitudinally extending guide channels are formed in the interior surface of the barrel and extend at least through the deboning section of the barrel substantially parallel to an axis of rotation of the compression screw within the barrel; and
the guide channels and the curved fillets cooperate with one another to encourage axial movement of the meat-laden bones along the compression screw and the barrel and to inhibit the meat-laden bones from co-rotating within the barrel along with the compression screw.
4. The apparatus of claim 3 , wherein the guide channels are free of meat apertures.
5. The apparatus of claim 3 , wherein:
an inner surface of the barrel is inwardly crenellated at least through the deboning section to form alternating inwardly projecting merlons and crenels between the merlons wherein the crenels are recessed relative to the merlons;
the meat apertures are formed in the merlons; and
the guide channels are formed by the crenels.
6. The apparatus of claim 3 , wherein the guide channels extend from the compression section into and through the deboning section.
7. The apparatus of claim 6 , wherein the guide channels extend from the infeed section into and through the compression section and into and through the deboning section.
8. The apparatus of claim 3 , wherein the bone residue outlet is formed at a terminus of a bone residue outlet section of the barrel extending from the deboning section opposite the compression section, wherein the terminus of the bone residue outlet section defines a terminus of the barrel.
9. The apparatus of claim 8 , wherein the guide channels extend from the infeed section into and through the compression section, into and through the deboning section and into the bone residue outlet section.
10. The apparatus of claim 8 , wherein:
the inner surface of the barrel is infundibular at the terminus of the bone residue outlet section;
a correspondingly infundibular pressure cap is received in the terminus of the bone residue outlet section;
a tip of the compression screw is received within a bore of the pressure cap; and
the bone residue outlet is formed by an annular gap between the pressure cap and the inner surface of the barrel.
11. The apparatus of claim 10 , wherein the pressure cap is movable axially relative to the barrel and the compression screw to vary a volume of the annular gap.
12. The apparatus of claim 3 , wherein:
a lead angle of the screw flights is greater in the infeed portion than in the deboning portion;
the lead angle decreases from the infeed portion through the compression portion to the deboning portion; and
the screw flights are closer together in the deboning portion than in the infeed portion and the compression portion.
13. The apparatus of claim 3 , wherein the curved fillets extend along at least ten percent of a flight depth of the screw flights.
14. The apparatus of claim 13 , wherein the curved fillets extend along at least fifteen percent of the flight depth of the screw flights.
15. The apparatus of claim 14 , wherein the curved fillets extend along at least twenty percent of the flight depth of the screw flights.
16. The apparatus of claim 2 , wherein the channel volume between screw flights is decreased from the infeed portion through the compression portion to the deboning portion by at least one of:
increasing a root diameter of the root of the compression screw;
decreasing a channel width between the screw flights; and
decreasing an inside diameter of the barrel.
17. The apparatus of claim 16 , wherein the channel volume between screw flights is decreased from the infeed portion through the compression portion to the deboning portion by both increasing the root diameter of the compression screw and decreasing the channel width between the screw flights.
18. The apparatus of claim 1 , wherein the apparatus is a first stage separator and is arranged to feed the deboned meat to a second stage separator.