IP Library › Granted Patent US 12,201,959
Granted Patent B2
US 12,201,959 · App. 17/364,101 · Granted Jan 21, 2025

Adsorbent material

Inventor: Kamlesh Madhubhai Mistry (Tiverton, GB)
Assignee: Heathcoat Fabrics Limited
B01J20/08B01J20/20B01J20/3042B01J20/3206B01J20/3236B01J20/324D06B9/00D06M11/46D06N3/0002D06N3/0009D06N3/0015D06N3/0068D06N2211/10D06N2211/24Y10T442/2516
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Quick Facts
Patent No.
US 12,201,959
App. No.
17/364,101
Granted
Jan 21, 2025
Kind
B2
Abstract

A flexible material is disclosed comprising a flexible substrate, a sorbent comprising zirconium hydroxide and a binder, wherein the solids weight ratio of the binder to the zirconium hydroxide is in the range 1:1 to 1:120. Also disclosed is a process for production of a fabric, comprising: providing a flexible material, providing at least one sorbent dispersion comprising zirconium hydroxide and a binder, applying the sorbent dispersion to the flexible material to produce a treated flexible material, squeezing the treated flexible material under pressure, and passing the pressed treated flexible material through a stenter.

Claims (33)

1. A flexible material comprising:

a flexible substrate,

a sorbent comprising zirconium hydroxide, and

a binder,

wherein:

the solids weight ratio of the binder to the zirconium hydroxide is in the range 1:1 to 1:120,

the binder comprises a polymer emulsion, or a dispersion of polymers,

the sorbent is loaded on the flexible material at 50 to 500 g/m 2 dry weight, and

the flexible material is for protection and/or decontamination and/or neutralisation of toxic chemicals.

2. A flexible material according to claim 1 , wherein the sorbent comprises at least one further sorbent.

3. A flexible material according to claim 2 , wherein further material is selected from one or more of a MOF, aluminium oxide, silicon-aluminium oxide, activated carbon, magnesium oxide and/or titanium dioxide.

4. A flexible material according to claim 1 , wherein the zirconium hydroxide has a particle size in the range 0.05 μm to 100 μm.

5. A flexible material according to claim 1 , wherein the flexible material comprises a textile.

6. A flexible material according to claim 5 , wherein the textile is selected from the group consisting of a knitted textile, a woven textile and a non-woven textile.

7. A flexible material according to claim 6 , wherein the textile is a knitted textile, optionally a pile knitted textile.

8. A flexible material according to claim 5 , wherein the textile is texturised.

9. A flexible material according to claim 1 , wherein the textile comprises a natural or synthetic textile or a combination of natural and synthetic textiles.

10. A flexible material according to claim 1 , wherein the textile comprises elastane.

11. A flexible material according to claim 1 , wherein the flexible material is in the form of a protective garment.

12. A flexible material according to claim 1 , wherein the flexible material is in the form of a decontamination wipe.

13. A flexible material according to claim 1 , wherein the sorbent is derived from a sorbent dispersion comprising zirconium hydroxide and a binder and further comprising a solvent.

14. A flexible material according to claim 11 , wherein the solvent comprises water.

15. A flexible material according to claim 1 , wherein the polymeric emulsion, is selected from the group consisting of an acrylic, a polyurethane, a natural rubber latex, chloroprene, styrene-butadiene rubber (SBR) and/or nitrile rubber.

16. A flexible material according to claim 11 , wherein the protective garment is selected from a suit, a glove, a gauntlet, a mask, a gas mask, a sock, a head cover, trousers and/or a jacket.

17. A flexible material according to claim 12 , wherein the decontamination wipe comprises a mitt.

18. A flexible material comprising:

a flexible substrate,

a sorbent comprising zirconium hydroxide and

a binder,

wherein the solids weight ratio of the binder to the zirconium hydroxide is in the range 1:1 to 1:120,

the binder comprises a polymer emulsion, or a dispersion of polymers,

the sorbent is loaded on the flexible material at 150 to 500 g/m2 dry weight, and

wherein the flexible material is for protection and/or decontamination and/or neutralisation of toxic chemicals.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2021
From: MISTRY, KAMLESH MADHUBHAI
To: HEATHCOAT FABRICS LIMITED
Reel/Frame 057311/0524 →
Priority Claims (1)
GB 2107040.4 · May 17, 2021 · national
Continuity (1)
Related Publication 20220362738A1 · Nov 17, 2022
References Cited (5)
US 10828873B1 · Anderson · 2020 [cited by examiner]
US 20100319113A1 · Rock · 2010 [cited by examiner]
US 20170367416A1 · Yamada · 2017 [cited by examiner]
US 20190232250A1 · Sugiura · 2019 [cited by examiner]
Textile Glossary, Celanese Acetate, copyright 2001 (Year: 2001). [cited by examiner]