Engineered stone slab, and apparatus and method for creating
View Patent ↗Obtaining a reference image of a natural stone; producing a first engineered stone slab which approximates an aspect of the reference image of the natural stone; performing an examination of the first engineered stone slab; using the reference image and results of the examination, to create a first masking image; and printing the first masking image onto the first engineered stone slab. Producing a second engineered stone slab which approximates the aspect of the reference image of the natural stone, wherein the first and the second engineered stone slabs provide different approximations, as caused by random variation in a manufacturing process; performing an examination of the second engineered stone slab to obtain results; using the reference image and results of the examination of the second engineered stone slab, to create a second masking image; and printing the second masking image onto the second engineered stone slab.
1. A method comprising the steps of:
obtaining a reference image of a natural stone, and storing the reference image in computer memory;
producing a first engineered stone slab which approximates an aspect of the reference image of the natural stone;
performing an examination of the first engineered stone slab to identify one or more veins in the first engineered stone slab;
comparing the one or more veins in the first engineered stone slab with the reference image, and adjusting the reference image in computer memory in order to create a first masking image based on predefined criteria, wherein the reference image in computer memory is adjusted so that the first masking image is better aligned in terms of at least one characteristic of the one or more veins in the first engineered stone slab with the first engineered stone slab compared to the reference image; and
printing the first masking image onto the first engineered stone slab to form a first modified engineered stone slab.
2. The method of claim 1 wherein
the at least one characteristic is color.
3. The method of claim 1 wherein
the aspect of the reference image is an image of a substantially two dimensional top surface of the natural stone.
4. The method of claim 1 wherein
the step of examining the first engineered stone slab includes photographing at least part of the first engineered stone slab.
5. The method of claim 1 wherein
the step of examining the first engineered stone slab includes scanning at least part of the first engineered stone slab.
6. The method of claim 1 wherein
the predefined criteria includes vein placement.
7. The method of claim 1 wherein
the predefined criteria includes vein color.
8. The method of claim 1 wherein
the predefined criteria includes vein shading.
9. The method of claim 1 wherein
the predefined criteria includes visual defect elimination.
10. The method of claim 1 further comprising:
producing a second engineered stone slab which approximates the aspect of the reference image of the natural stone, wherein the first engineered stone slab and the second engineered stone slab provide different approximations of the aspect of the reference image of the natural stone, wherein the different approximations are caused by random variation in a manufacturing process;
performing an examination of the second engineered stone slab to identify one or more veins in the second engineered stone slab;
comparing the one or more veins in the second engineered stone slab with the reference image, and adjusting the reference image in computer memory in order to create a second masking image based on predefined criteria, wherein the reference image in computer memory is adjusted so that the second masking image is better aligned in terms of at least one characteristic of the one or more veins in the second engineered stone slab with the second engineered stone slab compared to the reference image; and
printing the second masking image onto the second engineered stone slab to form a second modified engineered stone slab.
11. The method of claim 1 wherein
the at least one characteristic is movement.
12. The method of claim 1 wherein
the at least one characteristic includes first and second characteristics;
wherein the first characteristic is color; and
wherein the second characteristic is movement.
13. The method of claim 1 wherein
the at least one characteristic of the one or more veins is placement of the one or more veins.
14. A method comprising the steps of:
obtaining a reference image of a natural stone, and storing the reference image in computer memory;
producing a first engineered stone slab which approximates an aspect of the reference image of the natural stone;
performing an examination of the first engineered stone slab to identify one or more veins in the first engineered stone;
comparing the one or more veins in the first engineered stone slab with the reference image, and adjusting the reference image in computer memory in order to create a first masking image based on predefined criteria, wherein the reference image in computer memory is adjusted so that the first masking image is better aligned in terms of at least one characteristic of the one or more veins in the first engineered stone slab with the first engineered stone slab compared to the reference image; and
printing the first masking image onto a decal and then transferring the decal onto the first engineered stone slab.
15. A method comprising
producing a first engineered stone slab;
performing an examination of the first engineered stone slab to identify one or more veins in the first engineered stone slab;
comparing the one or more veins in the first engineered stone slab with a reference image of a natural stone slab, and adjusting the reference image in computer memory in order to create a first masking image based on predefined criteria, wherein the reference image in computer memory is adjusted so that the first masking image is better aligned in terms of at least one characteristic of the one or more veins in the first engineered stone slab with the first engineered stone slab compared to the reference image;
and printing the first masking image onto the first engineered stone slab.
16. The method of claim 15 wherein
the step of performing an examination includes photographing at least part of the first engineered stone slab.
17. The method of claim 15 wherein
the step of performing an examination includes scanning at least part of the first engineered stone slab.
18. The method of claim 15 wherein
the predefined criteria includes vein placement.
19. The method of claim 15 wherein
the predefined criteria includes vein color.
20. The method of claim 15 wherein
the predefined criteria includes vein shading.
21. The method of claim 15 wherein
the predefined criteria includes defect elimination.
22. The method of claim 15 further comprising
producing a second engineered stone slab, which is different from the first engineered stone slab only due to random manufacturing inconsistencies;
performing an examination of the second engineered stone slab to identify one or more veins in the second engineered stone slab;
comparing the one or more veins in the second engineered stone slab with the reference image of a natural stone slab, and adjusting the reference image in computer memory in order to create a second masking image based on predefined criteria, wherein the reference image in computer memory is adjusted so that the second masking image is better aligned in terms of at least one characteristic of the one or more veins in the second engineered stone slab with the second engineered stone slab compared to the reference image; and
printing the second masking image onto the second engineered stone slab.
23. A method comprising the steps of:
producing a first engineered stone slab;
performing an examination of the first engineered stone slab to identify one or more veins in the first engineered stone slab;
comparing the one or more veins in the first engineered stone slab with a reference image, and adjusting the reference image in computer memory in order to create a first masking image based on predefined criteria, wherein the reference image in computer memory is adjusted so that the first masking image is better aligned in terms of at least one characteristic of the one or more veins in the first engineered stone slab with the first engineered stone slab compared to the reference image; and
printing the first masking image onto a decal and then transferring the decal onto the first engineered stone slab.