Granted Patent B2

US 12,203,683 · App. 17/128,393 · Granted Jan 21, 2025

Inventors: Timothy B. Hawkins (Fort Smith, AR); Jeremy L. Babb (Fort Smith, AR)

Assignee: RHEEM MANUFACTURING COMPANY

F24H4/02F24D15/04F24D17/0005F24D17/0031F24D17/02F24D19/1054F24F5/0096F24H4/04F24H6/00F24H15/223F24H15/254F24H15/36F24H15/37F24H15/39F25B5/04F25B13/00F25B29/00F25B29/003F25B41/20F25B49/027F28D1/06F24D2200/04F24D2200/08F24D2200/123F24D2200/24F24F2221/183F24H15/227F24H15/45F25B2339/047F25B2400/0403F25B2600/2501Y02B10/70Y02B30/12Y02B30/52

Abstract

Claims (86)

1. A system comprising:

a water heater having a heat source;

a refrigerant circuit configured to transport a refrigerant therethrough;

a first heat exchanger in fluid communication with the refrigerant circuit, the first heat exchanger configured to exchange heat between the refrigerant and air for a conditioned space;

a second heat exchanger in fluid communication with the refrigerant circuit, the second heat exchanger configured to exchange heat between the refrigerant and air of an exterior space that is thermally separated from the conditioned space;

a third heat exchanger in fluid communication with the refrigerant circuit, the third heat exchanger configured to exchange heat between the refrigerant and water associated with the water heater;

a compressor in fluid communication with the refrigerant circuit, the compressor configured to move the refrigerant through the refrigerant circuit; and

a controller configured to:

receive temperature data from one or more temperature sensors, the temperature data indicating a first air temperature of the conditioned space, a second air temperature of air of the exterior space, and a water temperature of the water;

determine, based at least in part on the water temperature, that the water is to be heated;

select, based at least in part on the first air temperature, the second air temperature, and the water temperature, the heat source or the third heat exchanger to heat the water;

determine, based at least in part on the first air temperature, that the conditioned space is to be cooled;

output first instructions to the selected heat source or third heat exchanger to heat the water;

output second instructions to cool the conditioned space;

monitor, using the one or more temperature sensors, the first air temperature, the second air temperature, and the water temperature;

select, based at least in part on changes in the first temperature, the second temperature, or the water temperature persisting for more than a first predetermined amount of time, the heat source or the third heat exchanger to heat the water;

determine that the water temperature is greater than or equal to a high set point value;

cease heating of the water in response to the determination that the water temperature is greater than or equal to a high set point value;

determine that the water temperature is less than or equal to a low set point value;

select the third heat exchanger to heat the water;

output instructions for the refrigerant to flow from the compressor, to the second heat exchanger, to the third heat exchanger, and to the first heat exchanger, thereby providing cooled air to the conditioned space and refrigerant heat to the water;

determine, after using the third heat exchanger for a second predetermined amount of time, that the water temperature is less than or equal to the low set point value; and

select the heat source to heat the water.

2. The system of claim 1 , wherein the controller is further configured to:

output instructions for (a) the refrigerant to flow from the compressor, to the second heat exchanger, and to the first heat exchanger, (b) the refrigerant to bypass the third heat exchanger, and (c) the heat source to output heat to the water, thereby providing cooled air to the conditioned space and heat to the water;

output instructions for (a) the refrigerant to flow from the compressor, to the second heat exchanger, and to the third heat exchanger and (b) the refrigerant to bypass to the first heat exchanger, thereby providing refrigerant heat to the water and inactivating any heating or cooling for the conditioned space; and

output instructions for (a) the compressor to stop a flow of refrigerant through the refrigerant circuit and (b) the heat source to output heat to the water, thereby providing heat to the water and inactivating any heating or cooling for the conditioned space.

3. The system of claim 2 , wherein the controller is further configured to:

output instructions for the refrigerant to flow from the compressor, to the first heat exchanger, to the third heat exchanger, and to the second heat exchanger, thereby providing heated air to the conditioned space and refrigerant heat to the water; and

output instructions for (a) the refrigerant to flow from the compressor, to the first heat exchanger, and to the second heat exchanger, (b) the refrigerant to bypass the third heat exchanger, and (c) the heat source to output heat to the water, thereby providing heated air to the conditioned space and heat to the water.

4. The system of claim 1 , wherein determining to heat the water via the heat source or the third heat exchanger comprises:

calculating a first coefficient of performance that is representative of a system efficiency associated with heating the water via refrigerant heat from the third heat exchanger; and

calculating a second coefficient of performance that is representative of a system efficiency associated with heating the water via the heat source.

5. The system of claim 4 , wherein the controller is further configured to:

output instructions for heating the water via refrigerant heat from the third heat exchanger in response to determining that a ratio between the first coefficient of performance and the second coefficient of performance is greater than or equal to 1.0; and

output instructions for heating the water via the heat source in response to determining that the ratio between the first coefficient of performance and the second coefficient of performance is less than 1.0.

6. The system of claim 1 further comprising:

one or more valves configured to transition between a first state and a second state, the first state directing refrigerant sequentially from the compressor to the first heat exchanger and the third heat exchanger, and the second state directing refrigerant sequentially from the compressor to the third heat exchanger and the first heat exchanger.

7. The system of claim 6 , wherein the controller is further configured to:

output instructions for the one or more valves to transition between the first and second states.

8. The system of claim 7 , wherein the controller is configured to output the instructions for the one or more valves to transition between the first and second states based at least in part on the determination of whether to heat the water via the heat source or the third heat exchanger, or a combination thereof.

9. The system of claim 1 further comprising a fan configured to move air across the first heat exchanger and into the conditioned space, the controller being configured to output instructions for operation of the fan.

10. The system of claim 1 further comprising the one or more temperature sensors, the one or more temperature sensors comprising:

a first temperature sensor configured to detect the first air temperature of the conditioned space and transmit first temperature data indicative of the first air temperature;

a second temperature sensor configured to detect the second air temperature of the exterior space and transmit second temperature data indicative of the second air temperature; and

a third temperature sensor configured to detect the water temperature and transmit third temperature data indicative of the water temperature,

the temperature data comprising the first temperature data, the second temperature data, and the third temperature data.

11. The system of claim 1 , wherein the refrigerant circuit includes a bypass proximate the third heat exchanger, the bypass configured to permit a portion of the refrigerant to flow through the third heat exchanger and another portion of the refrigerant to bypass the third heat exchanger.

12. A system comprising:

a water heater having a heat source;

a refrigerant circuit configured to transport a refrigerant therethrough;

a first heat exchanger in fluid communication with the refrigerant circuit, the first heat exchanger configured to exchange heat between the refrigerant and air for a conditioned space;

a second heat exchanger in fluid communication with the refrigerant circuit, the second heat exchanger configured to exchange heat between the refrigerant and air of an exterior space that is thermally separated from the conditioned space;

a third heat exchanger in fluid communication with the refrigerant circuit, the third heat exchanger configured to exchange heat between the refrigerant and water associated with a water heater;

a compressor in fluid communication with the refrigerant circuit, the compressor configured to move the refrigerant through the refrigerant circuit;

one or more valves in fluid communication with the refrigerant circuit and configured to direct or block a flow of the refrigerant through one or more portions of the refrigerant circuit; and

a controller in communication with at least the compressor, the heat source, and the one or more valves, the controller being configured to:

receive temperature data indicating a first air temperature of the conditioned space, a second air temperature of air of with the exterior space, and a water temperature of the water;

determine, based at least in part on the temperature data, that the water is to be heated;

select, based at least in part on the first air temperature, the second air temperature, and the water temperature, the heat source or the third heat exchanger to heat the water;

in response to selecting to heat the water via the heat source, output instructions for (i) the one or more valves to block a flow of refrigerant to the third heat exchanger and (ii) the heat source to activate;

in response to selecting to heat the water via the refrigerant from the third heat exchanger, output instructions for (i) the one or more valves to direct a flow of refrigerant to the third heat exchanger, thereby providing refrigerant heat to the water, and (ii) the heat source to deactivate;

determine, based at least in part on the first air temperature, that the conditioned space is to be cooled;

output second instructions to cool the conditioned space;

monitor the first air temperature, the second air temperature, and the water temperature;

select, based at least in part on changes in the first temperature, the second temperature, or the water temperature persisting for more than a first predetermined amount of time, the heat source or the third heat exchanger to heat the water;

determine that the water temperature is equal to or less than a high set point value;

cease heating of the water in response to the determination that the water temperature is greater than or equal to a high set point value;

determine that the water temperature is less than or equal to a low set point value;

select the third heat exchanger to heat the water;

output instructions for the refrigerant to flow from the compressor, to the second heat exchanger, to the third heat exchanger, and to the first heat exchanger, thereby providing cooled air to the conditioned space and refrigerant heat to the water;

determine, after using the third heat exchanger for a second predetermined amount of time, that the water temperature is less than or equal to the low set point value; and

select the heat source to heat the water.

13. The system of claim 12 further comprising a fan configured to move air across the first heat exchanger and into the conditioned space, the controller being configured to output instructions for operation of the fan.

14. The system of claim 12 further comprising a plurality of temperature sensors comprising:

a first temperature sensor configured to detect the first air temperature of the conditioned space and transmit first temperature data indicative of the first air temperature;

a second temperature sensor configured to detect the second air temperature of the exterior space and transmit second temperature data indicative of the second air temperature; and

a third temperature sensor configured to detect the water temperature and transmit third temperature data indicative of the water temperature,

the temperature data comprising the first temperature data, the second temperature data, and the third temperature data.

15. The system of claim 12 , wherein the refrigerant circuit includes a bypass proximate the third heat exchanger, the bypass configured to permit a portion of the refrigerant to flow through the third heat exchanger and another portion of the refrigerant to bypass the third heat exchanger.

16. The system of claim 12 , wherein determining whether to heat the water via the heat source or the third heat exchanger comprises:

calculating a first coefficient of performance that is representative of a system efficiency associated with heating the water via refrigerant heat from the third heat exchanger; and

calculating a second coefficient of performance that is representative of a system efficiency associated with heating the water via the heat source.

17. The system of claim 16 , wherein the controller is further configured to:

output instructions for heating the water via refrigerant heat from the third heat exchanger in response to determining that a ratio between the first coefficient of performance and the second coefficient of performance is greater than or equal to 1.0; and

output instructions for heating the water via the heat source in response to determining that the ratio between the first coefficient of performance and the second coefficient of performance is less than 1.0.

Assignments (1)

Continuity (4)

References Cited (155)