IP Library Granted Patent US 12,205,776
Granted Patent B2
US 12,205,776 · App. 16/760,016 · Granted Jan 21, 2025

Organic-inorganic hybrid solar cell and method for manufacturing organic-inorganic hybrid solar cell

Inventors: Sang Jun Park (Daejeon, KR); Yun Hye Hahm (Daejeon, KR); Jong Seok Kim (Daejeon, KR); Yongnam Kim (Daejeon, KR); Seiyong Kim (Daejeon, KR)
Assignee: LG Chem, Ltd.
H01G9/2009H01G9/0036H10K30/30H10K30/82H10K30/88H10K85/20H10K85/221H10K85/30
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,205,776
App. No.
16/760,016
Granted
Jan 21, 2025
Kind
B2
Abstract

An organic-inorganic hybrid solar cell and method for manufacturing the same wherein the solar cell includes a first electrode, a first common layer provided on the first electrode, a light absorption layer including a perovskite material provided on the first common layer, a second common layer provided on the light absorption layer, and a conductive adhesive layer provided on the second common layer.

Claims (38)

1. An organic-inorganic hybrid solar cell, comprising:

a first electrode;

a first common layer provided on the first electrode;

a light absorption layer comprising a perovskite material provided on the first common layer;

a second common layer provided on the light absorption layer;

a conductive adhesive layer comprising a conductive composition provided on the second common layer so as to be brought into contact with the second common layer, the conductive composition comprising a conductive material and an adhesive material, wherein the adhesive material comprises an adhesive composition or a cured product of the adhesive composition, and the adhesive composition comprises a polymer derived from butylene and a polyfunctional active energy ray polymerizable compound selected from among 1,4-butanediol di(meth)acrylate, 1,3-butyleneglycoldi(meth)acrylate, 1,6-hexanedioldi(meth)acrylate, 1,8-otanedioldi(meth)acrylate, and 1,12-dodecanedioldi(meth)-acrylate; and

a base material on the conductive adhesive layer, wherein the base material comprises a barrier film that is a metal foil including one or more selected from the group consisting of silver (Ag), copper (Cu), molybdenum (Mo), palladium (Pd), and an alloy thereof,

wherein the perovskite material is a compound of Formula 2:

B a B′ (1−a) M′X′ z X″ (3−z)   [Formula 2]

wherein in Formula 2,

B and B′ are different from each other,

B and B′ are each a monovalent cation selected from C n H 2n+1 NH 3 + , NH 4 + , HC(NH 2 ) 2 + , Cs + , NF 4 + , NCl 4 + , PF 4 + , PCl 4 + , CH 3 PH 3 + , CH 3 AsH 3 + , CH 3 SbH 3 + , PH 4 + , AsH 4 + , and SbH 4 + ,

M′ is a divalent metal ion selected from Cu 2+ , Ni 2+ , Co 2+ , Fe 2+ , Mn 2+ , Cr 2+ , Pd 2+ , Cd 2+ , Ge 2+ , Sn 2+ , Pb 2+ , and Yb 2+ ,

X′ and X″ are each independently a halogen ion,

n is an integer from 1 to 9,

a is a real number such that 0<a<1,

z is a real number such that 0<z<3, and

wherein the conductive material comprises a carbon-based material selected from among graphite, graphene, carbon fiber, and carbon nanowire, and a content of the conductive material in the conductive composition is 30 wt % to 40 wt %; and

wherein the polymer derived from butylene is a single polymer of a butylene monomer, or a copolymer obtained by copolymerizing a butylene monomer and another polymerizable monomer, and

wherein the butylene monomer is selected from among 1-butene, 2-butene, and isobutylene, and the another polymerizable monomer is selected from among isoprene and butadiene,

wherein a viscosity of the conductive adhesive layer at a temperature in a range of about 15° C. to 35° C. is 10 6 dyne·sec/cm 2 or more, and

wherein a sheet resistance value of the conductive adhesive layer is within a range of 0.01 Ω/sq to 100 Ω/sq.

2. The organic-inorganic hybrid solar cell of claim 1 , wherein the base material further comprises a protective film.

3. The organic-inorganic hybrid solar cell of claim 1 ,

wherein the polymer derived from butylene is a single polymer of a butylene monomer, or a copolymer obtained by copolymerizing a butylene monomer and another polymerizable monomer, wherein the butylene monomer is 1-butene or 2-butene, and the another polymerizable monomer is butadiene.

4. A method for manufacturing the organic-inorganic hybrid solar cell according to claim 1 , the method comprising:

forming a first structure comprising: the first electrode, the first common layer, the light absorption layer comprising a perovskite material, and the second common layer;

preparing a conductive adhesive layer comprising a conductive composition comprising a conductive material and an adhesive material, wherein the adhesive material comprises an adhesive composition or a cured product of the adhesive composition, the adhesive composition comprises a polymer derived from butylene and a polyfunctional active energy ray polymerizable compound selected from among 1,4-butanediol di(meth)acrylate, 1,3-butyleneglycoldi(meth)acrylate, 1,6-hexanedioldi(meth)acrylate, 1,8-otanediol-di(meth)acrylate, and 1,12-dodecanedioldi(meth)-acrylate, the conductive material comprises a carbon-based material selected from among graphite, graphene, carbon fiber, and carbon nanowire, a content of the conductive material in the conductive composition is 30 wt % to 40 wt %, and the polymer derived from butylene is a single polymer of a butylene monomer, or a copolymer obtained by copolymerizing a butylene monomer and another polymerizable monomer, wherein the butylene monomer is selected from among 1-butene, 2-butene, and isobutylene, and the another polymerizable monomer is selected from among isoprene and butadiene;

preparing a base material comprising a barrier film that is a metal foil including one or more metals selected from the group consisting of silver (Ag), copper (Cu), molybdenum (Mo), palladium (Pd), and an alloy thereof on a first surface of the conductive adhesive layer; and

laminating the second common layer and the conductive adhesive layer so that a second surface of the conductive adhesive layer opposite of the first surface of the conductive adhesive layer is in contact with the second common layer,

wherein a viscosity of the conductive adhesive layer is 10 6 dyne sec/cm 2 or more, and

wherein a sheet resistance value of the conductive adhesive layer is within a range of 0.01 Ω/sq to 100 Ω/sq.

5. The method of claim 4 , wherein the forming of the first structure comprises:

preparing the first electrode;

forming the first common layer on the first electrode;

forming the light absorption layer comprising a perovskite material on the first common layer; and

forming the second common layer on the light absorption layer.

6. The method of claim 4 , wherein laminating the second common layer and the conductive adhesive layer comprises using a roll at 20° C. to 100° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2020
From: PARK, SANG JUN; HAHM, YUN HYE; KIM, JONG SEOK; KIM, YONGNAM; KIM, SEIYONG
To: LG CHEM, LTD.
Reel/Frame 052518/0652 →
Priority Claims (1)
KR 10-2017-0144643 · Nov 1, 2017 · national
Continuity (1)
Related Publication 20200350125A1 · Nov 5, 2020
References Cited (47)
US 6335479B1 · Yamada · 2002 [cited by examiner]
US 10079356B2 · Etgar · 2018 [cited by applicant]
US 10263207B2 · Lee et al. · 2019 [cited by applicant]
US 20040041131A1 · Fukushima et al. · 2004 [cited by applicant]
US 20110100415A1 · Osamura · 2011 [cited by examiner]
US 20120012153A1 · Azechi et al. · 2012 [cited by applicant]
US 20120012164A1 · Sugiura · 2012 [cited by examiner]
US 20120216864A1 · Gauthier · 2012 [cited by examiner]
US 20130224474A1 · Theunissen et al. · 2013 [cited by applicant]
US 20150299519A1 · Nishijima · 2015 [cited by examiner]
US 20150299523A1 · Park · 2015 [cited by examiner]
US 20160005547A1 · Seok et al. · 2016 [cited by applicant]
US 20160137887A1 · Yoo et al. · 2016 [cited by applicant]
US 20160276611A1 · Oooka · 2016 [cited by examiner]
US 20170101556A1 · Keite-Telgenbuscher · 2017 [cited by examiner]
US 20170229668A1 · Stapleton · 2017 [cited by examiner]
US 20180309002A1 · Bang et al. · 2018 [cited by applicant]
CN 103347974 · 2013 [cited by applicant]
CN 103764752 · 2014 [cited by applicant]
CN 103903675 · 2014 [cited by applicant]
CN 104009159 · 2014 [cited by applicant]
CN 104022226 · 2014 [cited by applicant]
CN 104134752 · 2014 [cited by applicant]
CN 105008476A · 2015 [cited by applicant]
EP 3136450A1 · 2017 [cited by applicant]
JP 2007217693 · 2007 [cited by applicant]
JP 2008209584 · 2008 [cited by applicant]
JP 2016149472 · 2016 [cited by applicant]
KR 1020110133605 · 2011 [cited by applicant]
KR 20120078875 · 2012 [cited by applicant]
KR 101461641 · 2014 [cited by applicant]
KR 101571528 · 2015 [cited by applicant]
KR 1020150124413 · 2015 [cited by applicant]
KR 1020150135202 · 2015 [cited by applicant]
KR 1020150143010 · 2015 [cited by applicant]
KR 1020160055093 · 2016 [cited by applicant]
KR 101706438 · 2017 [cited by applicant]
KR 1020170072079 · 2017 [cited by applicant]
KR 1020170070451 · 2017 [cited by applicant]
KR 101782733 · 2017 [cited by applicant]
WO WO2016038338 · 2016 [cited by examiner]
Chen et al., A study of Inverted-Type Perovskite Solar Cells with Various Composition Ratios of (FAPbl3)1-x(MAPbBr3)x, Nanomaterials (Basel), 2016, Oct. 13, 2016 (Year: 2016). [cited by examiner]
Huang et al., “An alternative flexible electrode for dye-sensitized solar cells”, J Nanopart Res (2012), pp. 1-5. (Year: 2012). [cited by examiner]
Chen et al., “Ion exchange resin/polystyrene sulfonate composite membranes for PEM fuel cells”, Journal of Membrane Science 243 (2004) 327-333. (Year: 2004). [cited by examiner]
Alzamil et al., “Temperature Coefficients of Electrical Conductive and Conduction Mechanisms in Butyl Rubber-Carbon Black Composites”, Journal of Electronic Materials, vol. 47, No. 2, 2018. (Year: 2017). [cited by examiner]
Bryant et al., “A Transparent Conductive Adhesive Laminate Electrode for High-Efficiency Organic-Inorganic Lead Halide Perovskite Solar Cells,” Adv. Mater., published Sep. 25, 2014, pp. 7499-7504, vol. 26. [cited by applicant]
Spyropoulos, G. et al., “Organic and perovskite solar modules innovated by adhesive top electrode and depth-resolved laser patterning,” Energy & Environmental Science, 9:2302-2313 (2016), DOI:10.1039/C6EE01555G. [cited by applicant]