Systems and methods of pyrometric temperature measurement and control in dye sublimation
An illustrative heating section of a dye sublimation machine may utilize a plurality of configurable pyrometers. The pyrometers may take the corresponding temperature measurements remotely without interacting with any mechanical moving parts of the dye sublimation machine and therefore may be more robust against breakage. The pyrometers may be directed at the membrane covering the printed sheet and therefore may provide more accurate temperature measurements. Furthermore, the angular orientation of the pyrometers may be configured that may allow the pyrometers to dynamically measure the temperature of multiple spots in the heating section. In addition to the pyrometers in the heating section, a plurality of pyrometers may be provided to measure the temperature in the cooling section of the dye sublimation machine.
1. A dye sublimation apparatus for infusing an image on a printed sheet to a substrate, the dye sublimation apparatus comprising:
a heating section configured to heat the printed sheet to sublimate one or more dyes forming the image, such that the one or more dyes travel into the substrate in a gaseous state and deposit into the substrate in a solid state to infuse the image into the substrate, the heating section comprising:
one or more heaters configured to radiate heat towards the printed sheet; and
one or more pyrometers with individually configurable angular orientation to remotely measure temperature at corresponding one or more locations within the heating section, and
a processor configured to transmit control instructions to the one or more pyrometers and receive temperature measurements from the one or more pyrometers.
2. The dye sublimation apparatus of claim 1 , further comprising:
a controller configured to transmit control signals to the one or more pyrometers and receive temperature measurements from the one or more pyrometers.
3. The dye sublimation apparatus of claim 1 , wherein the angular orientation of the each of the one or more pyrometers is dynamically changed during a sublimation cycle.
4. The dye sublimation apparatus of claim 1 , wherein the angular orientation of each of the one or more pyrometers is statically maintained during a sublimation cycle.
5. The dye sublimation apparatus of claim 1 , wherein the one or more pyrometers and the one or more heaters are located in a single assembly.
6. The dye sublimation apparatus of claim 1 , wherein the one or more locations within the heating section are on a membrane covering the printed sheet.
7. The dye sublimation apparatus of claim 1 , wherein the angular orientation of each of the one or more pyrometers is configured to track a movement of the printed sheet in the heating section.
8. The dye sublimation apparatus of claim 1 , wherein the one or more pyrometers are at a top wall of the heating section.
9. A dye sublimation method for infusing an image on a printed sheet to a substrate, the method comprising:
heating, by a heating section of a dye sublimation apparatus, the printed sheet to sublimate one or more dyes forming the image such that the one or more dyes travel into the substrate in a gaseous state and deposit into the substrate in a solid state to infuse the image into the substrate, the heating section comprising one or more heaters configured to radiate heat towards the printed sheet;
remotely measuring, by one or more pyrometers of the dye sublimation apparatus, temperature caused by the radiated heat at corresponding one or more locations within the heating section; and
configuring, by a processor of the dye sublimation apparatus, angular orientation of each of the one or more pyrometers.
10. The dye sublimation method of claim 9 , wherein the processor is a microprocessor transmitting one or more control instructions to the one or more pyrometers and receiving temperature measurements from the one or more pyrometers.
11. The dye sublimation method of claim 9 , wherein the processor is a controller transmitting one or more control signals to the one or more pyrometers and receiving temperature measurements from the one or more pyrometers.
12. The dye sublimation method of claim 9 , further comprising:
dynamically configuring, by the processor, the angular orientation of each of the one or more pyrometers during a sublimation cycle.
13. The dye sublimation method of claim 9 , further comprising:
statically maintaining, by the processor, the angular orientation of each of the one or more pyrometers during a sublimation cycle.
14. The dye sublimation method of claim 9 , wherein the one or more pyrometers and the one or more heaters are located in a single assembly.
15. The dye sublimation method of claim 9 , wherein the one or more locations within the heating section are on a membrane covering the printed sheet.
16. The dye sublimation method of claim 9 , further comprising:
configuring, by the processor, wherein the angular orientation of each of the one or more pyrometers is configured to track a movement of the printed sheet in the heating section.
17. The dye sublimation method of claim 9 , wherein the one or more pyrometers are at a top wall of the heating section.
18. A dye sublimation apparatus for infusing an image on a printed sheet to a substrate, the dye sublimation apparatus comprising:
a heating section configured to heat the printed sheet to sublimate one or more dyes forming the image, such that the one or more dyes travel into the substrate in a gaseous state and deposit into the substrate in a solid state to infuse the image into the substrate; and
a cooling section comprising:
one or more cooling elements configured to cool the substrate; and
one or more pyrometers with individually configurable angular orientation to remotely measure temperature at corresponding one or more locations within the cooling section, and
a processor configured to transmit control instructions to the one or more pyrometers and receive temperature measurements from the one or more pyrometers.