IP Library › Granted Patent US 12,209,988
Granted Patent B2
US 12,209,988 · App. 17/566,630 · Granted Jan 28, 2025

Sensor and method of manufacturing the same

Inventors: Hyung Ju Park (Suwon, KR); A Hyeon Ma (Busan, KR); Ki Min Nam (Busan, KR); Dae-Sik Lee (Daejeon, KR)
Assignees: Electronics and Telecommunications Research Institute; Pusan National University Industry-University Cooperation
G01N27/4146G01N27/4141
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,209,988
App. No.
17/566,630
Granted
Jan 28, 2025
Kind
B2
Abstract

Disclosed is a sensor and a method of manufacturing the same. The method includes forming a plurality of electrodes on a substrate and forming a sensor layer on the substrate between the plurality of electrodes. The forming of the sensor layer includes coating a nanoparticle layer, providing deionized water on the nanoparticle layer to form a spontaneous transition layer, and annealing the spontaneous transition layer to form the sensor layer.

Claims (43)

1. A method of manufacturing a sensor, the method comprising:

forming a plurality of electrodes on a substrate; and

forming a sensor layer on the substrate between the plurality of electrodes, wherein forming the sensor layer includes:

coating a nanoparticle layer to the substrate;

providing deionized water on the nanoparticle layer to form a spontaneous transition layer which includes cobalt hydroxide; and

annealing the spontaneous transition layer at a temperature of 300° C. to 700° C. to increase lifespan and response characteristics of the sensor layer.

2. The method of claim 1 , wherein

the nanoparticle layer includes a first cobalt oxide (CoO).

3. The method of claim 1 , wherein

the nanoparticle layer has hexagonal pyramid-shaped nanoparticles.

4. The method of claim 1 , wherein

the sensor layer has a response and long term stability, which are 0.6 to 0.7.

5. The method of claim 1 , wherein

the sensor layer includes a second cobalt oxide (Co 3 O 4 ).

6. The method of claim 5 , wherein

the spontaneous transition layer is annealed at a temperature lower than a melting point of the second cobalt oxide.

7. The method of claim 1 , wherein

the annealing temperature is 500° C.

8. The method of claim 1 , wherein

the spontaneous transition layer has a first plate crystal, and

the sensor layer has a second plate crystal similar to the first plate crystal.

9. The method of claim 8 , wherein

the second plate crystal has a hexagonal octahedron shape.

10. The method of claim 1 , wherein

the nanoparticle layer has a first thickness, and

the spontaneous transition layer has a second thickness smaller than the first thickness.

11. The method of claim 10 , wherein

the first thickness is 600 nm, and

the second thickness is 300 nm.

12. The method of claim 10 , wherein

the sensor layer has a third thickness equal to or smaller than the second thickness.

13. The method of claim 12 , wherein

forming the sensor layer further includes forming a preliminary sensor layer having the third thickness.

14. The method of claim 1 , further comprising:

forming a heater electrode on a bottom surface of the substrate facing the plurality of electrodes and the sensor layer.

15. The method of claim 1 , wherein

forming the sensor layer further includes preparing nanoparticles, and

the nanoparticles are prepared according to a standard Schlenk line technique.

16. The method of claim 15 , wherein

preparing the nanoparticles includes:

obtaining a mixed solution of cobalt acetylacetonate and benzyl amine;

stirring the mixed solution to precipitate the nanoparticles; and

removing supernatant in the mixed solution to extract the nanoparticles.

Priority Claims (2)
KR 10-2019-0061152 · May 24, 2019 · national
KR 10-2020-0046659 · Apr 17, 2020 · national
Continuity (2)
Continuation In Part 16880667 · May 21, 2020
Related Publication 20220120707A1 · Apr 21, 2022
References Cited (21)
US 5783153A · Logothetis et al. · 1998 [cited by applicant]
US 10465184B2 · Park et al. · 2019 [cited by applicant]
US 11137368B2 · Stowell · 2021 [cited by examiner]
US 11525797B2 · Rong · 2022 [cited by examiner]
US 20100147684A1 · Park · 2010 [cited by examiner]
US 20160091447A1 · Yu · 2016 [cited by examiner]
US 20160207864A1 · Ajiri · 2016 [cited by examiner]
US 20170021339A1 · Na · 2017 [cited by examiner]
US 20180299395A1 · Kalantar-Zadeh · 2018 [cited by examiner]
US 20190187135A1 · Kim et al. · 2019 [cited by applicant]
US 20220155247A1 · Park · 2022 [cited by examiner]
US 20230266291A1 · Myrick · 2023 [cited by examiner]
KR 1019960010681B1 · 1996 [cited by applicant]
KR 1020100008550A · 2010 [cited by applicant]
KR 1020100067972A · 2010 [cited by applicant]
KR 1020130095065A · 2013 [cited by applicant]
KR 101646610B1 · 2016 [cited by applicant]
Jang et al., “Spontaneous Phase Transition of Hexagonal Wurtzite CoO: Application to Electrochemical and Photoelectrochemical Water Splitting,” Chemical Communications, 2017, pp. 4120-4123 (Year: 2017). [cited by examiner]
Chen et al “Synthesis and surface activity of single-crystalline Co3O4 (111) holey nanosheets” Nanoscale 2010, vol. 2, Jun. 18, 2010, pp. 1657-1660 (Year: 2010). [cited by examiner]
Hierarchically Structured Cobalt Oxide (Co3O4 ):“Hierarchically Structured Cobalt Oxide (Co 3 O4 ): The Morphology Control and Its Potential in Sensors” The Journal of Physical Chemistry.B vol. 110 Issue 32, Aug. 17, 20… [cited by examiner]
Jang et al., “Spontaneous Phase Transition of Hexagonal Wurtzite CoO: Application to Electrochemical and Photoelectrochemical Water Splitting,” Chemical Communications, 2017, pp. 1-4. [cited by applicant]