Chain saw
Disclosed is a chain saw and a power tool, including a working part, a body, a brushless motor, a power supply device, a drive circuit, a controller, and a motion detection device. The motion detection device is coupled to the body or the working part for detecting a motion of the body or the working part in at least one direction. The controller is configured to control the drive circuit to make the brushless motor enter a braking mode when the amount of the motion of the body or the working part in at least one direction exceeds a predetermined threshold.
1. A chain saw, comprising:
a body;
a working part mounted to the body, the working part comprising a guide bar and a saw chain;
a brushless motor mounted within the body and coupled to the working part to drive the working part to work, the brushless motor having a driving mode and an emergency, braking mode, the brushless motor comprising a rotor;
a power supply device mountable to the body and electrically coupleable to the brushless motor to provide an electrical energy for the brushless motor;
a drive circuit connected to the power supply device and the brushless motor, the drive circuit providing an operating electrical current to the brushless motor in the driving mode to operate the working part, and the drive circuit providing a braking electrical current to the brushless motor in the braking mode to stop movement of the working part;
a controller connected to the drive circuit for controlling the drive circuit; and
a motion detection device coupled to at least one of the body or the working part for detecting a motion of the body or the working part in an at least one direction;
wherein the controller is configured to control the drive circuit to make the brushless motor enter the braking mode when an amount of the motion of the body or the working part in the at least one direction exceeds a predetermined threshold, and
wherein the controller is configured to control the drive circuit to make the brushless motor enter the braking mode when: (a) a value of an angular velocity at which the body or the working part rotates in the at least one direction is greater than a first predetermined angular velocity threshold and less than a second predetermined angular velocity threshold; and (b) a value of an angular displacement at which the body or the working part rotates in the at least one direction is greater than a predetermined angular displacement threshold.
2. The chain saw of claim 1 , wherein the controller is further configured to control the drive circuit to make the brushless motor enter the braking mode when; the value of the angular velocity at which the body or the working part rotates in the at least one direction is greater than the second predetermined angular velocity threshold.
3. The chain saw of claim 1 , wherein the motion detection device comprises a gyroscope sensor for detecting at least one of the value of the angular velocity or the value of the angular displacement at which the body or the working part rotates in at the least one direction.
4. The chain saw of claim 1 , wherein the controller is configured to control the drive circuit based on a position of the rotor such that a direction of the braking electrical current of the brushless motor in the braking mode is opposite from a direction of the operating electrical current in the driving mode.
5. The chain saw of claim 1 , wherein the braking mode comprises a first braking process, the brushless motor has a plurality of commutation positions, and areas between two adjacent ones of the plurality of commutation positions are sectors, and the controller is configured to control the drive circuit to reverse a direction of the operating electrical current of the brushless motor in the first braking process in each of the sectors based on each of the sectors where the rotor is located.
6. The chain saw of claim 1 , wherein the braking mode comprises a first braking process, the brushless motor has a plurality of commutation positions, and areas between two adjacent ones of the plurality of commutation positions are sectors, and the controller is configured to control the drive circuit to reverse a direction of the operating electrical current of the brushless motor in the first braking process in at least one of the sectors based on at least one of the sectors where the rotor is located.
7. The chain saw of claim 6 , wherein the controller is configured to control the drive circuit to short-circuit the brushless motor when a duration of the first braking process has reached a predetermined time period.
8. The chain saw of claim 6 , wherein the controller is configured to control the drive circuit to short-circuit the brushless motor when a rotational speed of the rotor of the brushless motor has dropped to a predetermined rotational speed threshold after the brushless motor enters the braking mode.
9. The chain saw of claim 6 , wherein the braking mode further comprises a second braking process and the controller is configured to control the drive circuit to short-circuit the brushless motor in the second braking process.
10. The chain saw of claim 1 , further comprising a position detection device operably coupled to the brushless motor and configured to detect a position of the rotor of the brushless motor.
11. A drive assembly for a chain saw, comprising:
a brushless motor coupled to a saw chain and configured to drive the saw chain about a guide bar, the brushless motor having a driving mode and a braking mode, the brushless motor comprising a rotor;
a power supply device for providing an electrical energy for the brushless motor;
a drive circuit connected to the power supply device and the brushless motor for providing the electric energy of the power supply device to the brushless motor, the drive circuit providing an operating electrical current to the brushless motor in the driving mode to operate the saw chain, and the drive circuit providing a stopping electrical current to the brushless motor in the braking mode to stop movement of the saw chain;
a controller connected to the drive circuit for controlling the drive circuit;
a motion detection device coupled to the guide bar for detecting a motion of the guide bar in an at least one direction; and
the controller is configured to:
when an amount of the motion of the guide bar in the at least one direction exceeds a predetermined threshold, control the drive circuit to make the brushless motor enter the braking mode, and
control the drive circuit to make the brushless motor enter the braking mode when: (a) a value of an angular velocity at which the guide bar rotates in the at least one direction is greater than a first predetermined angular velocity threshold and less than a second predetermined angular velocity threshold; and (b) the value of an angular displacement at which the guide bar rotates in the at least one direction is greater than a predetermined angular displacement threshold.
12. The drive assembly of claim 11 , wherein the motion detection device comprises a gyroscope sensor for detecting at least one of the value of the angular velocity or the value of the angular displacement at which the guide bar rotates in the at least one direction.
13. The drive assembly of claim 11 , wherein the braking mode comprises a first braking process, the brushless motor has a plurality of commutation positions, and areas between two adjacent ones of the plurality of commutation positions are sectors, and the controller is configured to control the drive circuit to reverse a current direction of the brushless motor in the first braking process in at least one of the sectors based on the at least one of the sectors where the rotor is located.
14. The drive assembly of claim 13 , wherein the controller is configured to control the drive circuit to short-circuit the brushless motor when a duration of the first braking process has reached a predetermined time period.
15. The drive assembly chain saw of claim 13 , wherein the controller is configured to control the drive circuit to short-circuit the brushless motor when a rotational speed of the rotor of the brushless motor has dropped to a predetermined rotational speed threshold after the brushless motor enters the braking mode.
16. The drive assembly of claim 13 , wherein the braking mode further comprises a second braking process, and the controller is configured to control the drive circuit to short-circuit the brushless motor in the second braking process.
17. A chain saw, comprising:
a body;
a working part mounted to the body, the working part comprising a guide bar and a saw chain, the saw chain being movable about the guide bar;
a brushless motor mounted within the body and coupled to the working part to drive the working part to work, the brushless motor having a driving mode and an emergency, braking mode, the brushless motor comprising a rotor;
a power supply device mountable to the body and electrically coupleable to the brushless motor to provide an electrical energy for the brushless motor;
a drive circuit connected to the power supply device and the brushless motor for providing the electric energy of the power supply device to the brushless motor, the drive circuit providing an operating electrical current to the brushless motor in the driving mode to operate the working part, and the drive circuit providing a stopping electrical current to the brushless motor in the braking mode to stop movement of the working part;
a controller connected to the drive circuit for controlling the drive circuit; and
a motion detection device coupled to at least one of the body or the working part for detecting a motion of the body or the working part in an at least one direction,
the controller is configured to:
control the drive circuit to make the brushless motor enter the braking mode when an amount of the motion of the body or the working part in the at least one direction exceeds a predetermined motion threshold, and
control the drive circuit to make the brushless motor enter the braking mode when a value of an angular velocity at which the body or the working part rotates in the at least one direction is greater than a predetermined angular velocity threshold.