IP Library Granted Patent US 12,221,499
Granted Patent B2
US 12,221,499 · App. 17/415,581 · Granted Feb 11, 2025

Catalyst for olefin polymerization and polyolefin prepared using the same

Inventors: Yujeong Jeong (Daejeon, KR); Ahreum Kim (Daejeon, KR); Junho Seo (Daejeon, KR); Munhee Lee (Daejeon, KR)
Assignee: HANWHA SOLUTIONS CORPORATION
C08F210/16C08F4/65904C08F4/65908C08F4/65925C08F4/65927C08J5/18C08J2323/08
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Quick Facts
Patent No.
US 12,221,499
App. No.
17/415,581
Granted
Feb 11, 2025
Kind
B2
Abstract

The present invention relates to a catalyst for olefin polymerization. Specifically, the present invention relates to a hybrid catalyst, which is capable of preparing a polyolefin, particularly a linear low-density polyethylene, which has excellent processability and is capable of providing a film having good mechanical and optical properties.

Claims (41)

1. A catalyst for olefin polymerization, which comprises a first transition metal compound represented by Formula A and a second transition metal compound represented by Formula B:

in Formulae A and B,

n is an integer of 0 to 3,

is 2,

m and l are each an integer of 0 to 4,

M is titanium (Ti), zirconium (Zr), or hafnium (Hf),

X is each independently halogen, C 1-20 alkyl, C 2-20 alkenyl, C 2-20 alkynyl, C 6-20 aryl, C 1-20 alkyl C 6-20 aryl, C 6-20 aryl C 1-20 alkyl, C 1-20 alkylamido, C 6-20 arylamido, or C 1-20 alkylidene,

Q is carbon (C), silicon (Si), germanium (Ge), or tin (Sn),

R 1 , and R 3 to R 5 are each independently substituted or unsubstituted C 1-20 alkyl, substituted or unsubstituted C 2-20 alkenyl, substituted or unsubstituted C 6-20 aryl, substituted or unsubstituted C 1-20 alkyl C 6-20 aryl, substituted or unsubstituted C 6-20 aryl C 1-20 alkyl, or that R 1 and R 2 are optionally is linked to adjacent groups to form a substituted or unsubstituted unsaturated C 4-20 ring and

R 6 and R 7 are each independently substituted or unsubstituted C 1-20 alkyl, substituted or unsubstituted C 2-20 alkenyl, substituted or unsubstituted C 6-20 aryl, substituted or unsubstituted C 1-20 alkyl C 6-20 aryl, substituted or unsubstituted C 6-20 aryl C 1-20 alkyl, provided that at least one of R 6 and R 7 is substituted or unsubstituted C 1-20 alkyl,

wherein olefin polymer prepared from the catalyst has a molecular weight distribution represented as a polydispersity index (Mw/Mn) of 2.0 to 5.5.

2. The catalyst for olefin polymerization of claim 1 ,

wherein m and l are each 1 or 2, X is each independently halogen, M is zirconium, Q is carbon, R 1 is C 1-20 alkyl or linked to adjacent groups to form a substituted or unsubstituted unsaturated C 4-20 ring, R 3 to R 5 are each C 1-20 alkyl, and R 6 and R 7 are each C 1-20 alkyl, C 2-20 alkenyl, or C 6-20 aryl, provided that at least one of R 6 and R 7 is C 1-20 alkyl.

3. The catalyst for olefin polymerization of claim 2 ,

wherein the compound represented by Formula A is one of the compounds represented by Formulae A-1 to A-4, and the compound represented by Formula B is one of the compounds represented by Formulae B-1 to B-3:

4. The catalyst for olefin polymerization of claim 1 ,

which comprises the first transition metal compound and the second transition metal compound at a weight ratio of 20:1 to 1:20.

5. The catalyst for olefin polymerization of claim 1 ,

which further comprises a cocatalyst compound selected from the group consisting of a compound represented by Formula 1, a compound represented by Formula 2, and a compound represented by Formula 3:

[L-H] + [Z(A) 4 ] − or [L] + [Z(A) 4 ] −   [Formula 3]

in Formula 1, n is an integer of 2 or more, and R a may each independently be a halogen atom, C 1-20 hydrocarbon, or C 1-20 hydrocarbon substituted with halogen,

in Formula 2, D is aluminum (Al) or boron, and R b , R c , and R d are each independently a halogen atom, C 1-20 hydrocarbon, C 1-20 hydrocarbon substituted with halogen, or C 1-20 alkoxy, and

in Formula 3, L is a neutral or cationic Lewis acid, [L-H] + and [L] + a Brönsted acid, Z is a group 13 element, and A is each independently substituted or unsubstituted C 6-20 aryl or substituted or unsubstituted C 1-20 alkyl.

6. The catalyst for olefin polymerization of claim 5 ,

wherein the compound represented by Formula 1 is at least one selected from the group consisting of methylaluminoxane, ethylaluminoxane, isobutylaluminoxane, and butylaluminoxane.

7. The catalyst for olefin polymerization of claim 5 ,

wherein the compound represented by Formula 2 is at least one selected from the group consisting of trimethylaluminum, triethylaluminum, triisobutylaluminum, tripropylaluminum, tributylaluminum, dimethylchloroaluminum, triisopropylaluminum, tri-s-butylaluminum, tricyclopentylaluminum, tripentylaluminum, triisopentyaluminum, trihexyaluminum, trioctyaluminum, ethyldimethylaluminum, methyldiethylaluminum, triphenylaluminum, tri-p-tolylaluminum, dimethylaluminummethoxide, dimethylaluminumethoxide, trimethylboron, triethylboron, triisobutylboron, tripropylboron, and tributylboron.

8. The catalyst for olefin polymerization of claim 5 ,

wherein the compound represented by Formula 3 is at least one selected from the group consisting of triethylammonium tetraphenylborate, tributylammonium tetraphenylborate, trimethylammonium tetraphenylborate, tripropylammonium tetraphenylborate, trimethylammonium tetra (p-tolyl) borate, trimethylammonium tetra (o,p-dimethylphenyl) borate, tributylammonium tetra (p-trifluoromethylphenyl) borate, trimethylammonium tetra (p-trifluoromethylphenyl) borate, tributylammonium tetrapentafluorophenylborate, N,N-diethylanilinium tetraphenylborate, N,N-diethylanilinium tetrapentafluorophenylborate, diethylammonium tetrapentafluorophenylborate, triphenylphosphonium tetraphenylborate, trimethylphosphonium tetraphenylborate, triethylammonium tetraphenylaluminate, tributylammonium tetraphenylaluminate, trimethylammonium tetraphenylaluminate, tripropylammonium tetraphenylaluminate, trimethylammonium tetra (p-tolyl) aluminate, tripropylammonium tetra (p-tolyl) aluminate, triethylammonium tetra (o p-dimethylphenyl) aluminate, tributylammonium tetra (p-trifluoromethylphenyl) aluminate, trimethylammonium tetra (p-trifluoromethylphenyl) aluminate, tributylammonium tetrapentafluorophenylaluminate, N,N-diethylanilinium tetraphenylaluminate, N,N-diethylanilinium tetrapentafluorophenylaluminate, diethylammonium tetrapentatetraphenylaluminate, triphenylphosphonium tetraphenylaluminate, trimethylphosphonium tetraphenylaluminate, tripropylammonium tetra (p-tolyl) borate, triethylammonium tetra (o,p-dimethylphenyl) borate, tributylammonium tetra (p-trifluoromethylphenyl) borate, triphenylcarbonium tetra (p-trifluoromethylphenyl) borate, and triphenylcarbonium tetrapentafluorophenylborate.

9. The catalyst for olefin polymerization of claim 1 ,

which further comprises a carrier for supporting the first transition metal compound, the second transition metal compound, or both.

10. The catalyst for olefin polymerization of claim 9 ,

wherein the carrier supports all of the first transition metal compound, the second transition metal compound, and the cocatalyst.

11. The catalyst for olefin polymerization of claim 10 ,

wherein the total amount of the first transition metal compound and the second transition metal compound supported on a carrier is 0.001 to 1 mmole based on 1 g of the carrier, and the amount of the cocatalyst compound supported on a carrier is 2 to 15 mmoles based on the 1 g of the carrier.

12. The catalyst for olefin polymerization of claim 9 ,

wherein the carrier comprises at least one selected from the group consisting of silica, alumina, and magnesia.

13. The catalyst for olefin polymerization of claim 9 ,

which is a hybrid supported catalyst in which the first transition metal compound and the second transition metal compound are supported together.

14. The catalyst for olefin polymerization of claim 9 ,

which is a hybrid supported catalyst in which the first transition metal compound, the second transition metal compound, and the cocatalyst compound are supported together on silica.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2021
From: JEONG, YUJEONG; KIM, AHREUM; SEO, JUNHO; LEE, MUNHEE
To: HANWHA SOLUTIONS CORPORATION
Reel/Frame 056645/0508 →
Priority Claims (1)
KR 10-2018-0163922 · Dec 18, 2018 · national
Continuity (1)
Related Publication 20220064344A1 · Mar 3, 2022
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