IP Library › Granted Patent US 12,224,322
Granted Patent B2
US 12,224,322 · App. 17/238,311 · Granted Feb 11, 2025

Epitaxial structure having diffusion barrier layer

Inventors: Tzu-Yao Lin (Hsinchu, TW); Jia-Zhe Liu (Hsinchu, TW); Ying-Ru Shih (Hsinchu, TW)
Assignee: GLOBALWAFERS CO., LTD.
H01L29/205H01L29/2003H01L29/7786
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Quick Facts
Patent No.
US 12,224,322
App. No.
17/238,311
Granted
Feb 11, 2025
Kind
B2
Abstract

An epitaxial structure includes a substrate, a buffer layer, a channel layer, a barrier layer, a diffusion barrier layer, and a P-type gallium nitride layer sequentially stacked from bottom to top. The P-type gallium nitride layer has a first lattice constant. The diffusion barrier layer includes a chemical composition of In x1 Al y1 Ga z1 N, where x1+y1+z1=1, 0≤x1≤0.3, 0≤y1≤1.0, and 0≤z1≤1.0. The chemical composition of the diffusion barrier layer has a proportional relationship so that the diffusion barrier layer has a second lattice constant that matches the first lattice constant, and the second lattice constant is between 80% and 120% of the first lattice constant.

Claims (18)

1. An epitaxial structure, comprising:

a substrate;

a buffer layer disposed on the substrate;

a channel layer disposed on the buffer layer;

a barrier layer disposed on the channel layer; and

a P-type gallium nitride layer disposed on the barrier layer, and the P-type gallium nitride layer having a first lattice constant;

wherein the epitaxial structure further comprises a diffusion barrier layer disposed between the barrier layer and the P-type gallium nitride layer, the diffusion barrier layer includes a chemical composition of In x1 Al y1 Ga z1 N, where x1+y1+z1=1, 0≤x1≤0.3, 0≤y1≤1.0, and 0≤z1≤1.0; wherein the chemical composition of the diffusion barrier layer has a proportional relationship, so that the diffusion barrier layer has a second lattice constant that matches the first lattice constant, and the second lattice constant is between 80% and 120% of the first lattice constant;

wherein the barrier layer includes a chemical composition of Al y2 Ga z2 N, where y2+z2=1, 0.1≤y2≤0.3, and 0<z2<1;

wherein the diffusion barrier layer including the chemical composition of In x1 Al y1 Ga z1 N is directly disposed on and connected to the barrier layer including the chemical composition of Al y2 Ga z2 N;

wherein at least a part of the aluminum (Al) content of the diffusion barrier layer is not less than 0.4 and is greater than the aluminum (Al) content of the barrier layer;

wherein the diffusion barrier layer is a multi-layer structure that has four layers to ten layers, and the aluminum (Al) content of the diffusion barrier layer is decreased along a thickness growth direction of the diffusion barrier layer; wherein an initial content of the aluminum (Al) content along the thickness growth direction is between 60% and 80%, a final content of the aluminum (Al) content along the thickness growth direction is between 0% and 20%, and a step change rate of the aluminum (Al) content in the multi-layer structure is reduced by 5% to 25% per step.

2. The epitaxial structure according to claim 1 , wherein the first lattice constant of the P-type gallium nitride layer is 3.2±0.3 Å, and the second lattice constant of the diffusion barrier layer is 3.2±0.3 Å.

3. The epitaxial structure according to claim 1 , wherein, in the diffusion barrier layer, the proportional relationship of the chemical composition is:

y1 and x1 satisfy the following relationship: y1=k1*x1, where 2≤k1≤8; and y1 and z1 satisfy the following relationship: y1*z1=k2, where 0.05≤k2≤0.3.

4. The epitaxial structure according to claim 1 , wherein, in the diffusion barrier layer, at least the part of the aluminum (Al) content enables a maximum energy gap of the diffusion barrier layer to be not less than 4.6 eV.

5. The epitaxial structure according to claim 1 , wherein, in the diffusion barrier layer, an initial content of the indium (In) content along the thickness growth direction is between 10% and 25%, and a final content of the indium (In) content along the thickness growth direction is between 0% and 10%; wherein an initial content of the gallium (Ga) content along the thickness growth direction is between 10% and 30%, and a final content of the gallium (Ga) content along the thickness growth direction is between 80% and 100%.

6. The epitaxial structure according to claim 5 , wherein an energy gap of the diffusion barrier layer is decreased in a stepwise manner the second lattice constant of the diffusion barrier layer is 3.2±0.3 Å, an initial energy gap of the diffusion barrier layer along the thickness growth direction is 5.0±0.2 eV, and an final energy gap of the diffusion barrier layer along the thickness growth direction is 3.5±0.2 eV.

7. The epitaxial structure according to claim 1 , wherein the P-type gallium nitride layer includes an acceptor doping element with a doping concentration greater than 1×10 18 atoms per cubic centimeter; wherein the acceptor doping element is at least one material selected from a group consisting of magnesium (Mg), carbon (C), calcium (Ca), iron (Fe), chromium (Cr), vanadium (V), manganese (Mn), and beryllium (Be).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2021
From: LIN, TZU-YAO; LIU, JIA-ZHE; SHIH, YING-RU
To: GLOBALWAFERS CO., LTD.
Reel/Frame 056015/0803 →
Priority Claims (1)
TW 109113719 · Apr 24, 2020 · national
Continuity (1)
Related Publication 20210336011A1 · Oct 28, 2021
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