IP Library Granted Patent US 12,228,501
Granted Patent B2
US 12,228,501 · App. 17/959,798 · Granted Feb 18, 2025

System and method for simultaneous high-sensitivity measurement of methane and ethane via laser absorption spectroscopy in an open-air configuration

Inventors: Michael B. Frish (Medford, MA); Shin-Juh Chen (Arlington, MA); Nicholas F. Aubut (Raymond, NH); Richard T. Wainner (Somerville, MA)
Assignee: Heath Consultants Incorporated
G01N21/3504G01N21/39G01N33/0047G01N2021/3125G01N2021/392G01N2021/399
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Quick Facts
Patent No.
US 12,228,501
App. No.
17/959,798
Granted
Feb 18, 2025
Kind
B2
Abstract

A system for measuring a target gas via laser absorption spectroscopy in an open-air configuration, comprising a mid-infrared distributed feedback interband cascade laser (mid-IR DFB-ICL) having a wavelength selected to correspond with a spectral absorption line of the target gas and first electronic circuitry to control the laser temperature, current and modulation frequency. The mid-IR DFB-ICL is mounted to a heat sink. The system includes an optical component that projects a beam of the mid-IR DFB-ICL onto a distal backscattering directionally-reflective target and an optical receiver assembly that receives a fraction of the laser light that is backscattered from the directionally-reflective target and focuses the collected light onto an uncooled photodetector having a spectral bandwidth and optical configuration selected to optimize signal-to-noise response to received laser light. The optical receiver assembly comprises a primary mirror for receiving laser light backscattered from the directionally-reflective target and focusing the collected light onto the uncooled photodetector.

Claims (38)

1. A system for measuring a target gas via laser absorption spectroscopy in an open-air configuration, comprising:

a mid-infrared distributed feedback interband cascade laser (mid-IR DFB-ICL) ( 22 ) having a wavelength selected to correspond with a spectral absorption line of the target gas;

first electronic circuitry to control the laser temperature, current and modulation frequency;

a heat sink ( 58 ) for the mid-IR DFB-ICL ( 22 );

a distal backscattering directionally-reflective target ( 182 );

an optical component ( 100 ) that projects a beam of the mid-IR DFB-ICL onto the distal backscattering directionally-reflective target ( 182 );

an optical receiver assembly ( 60 ) that receives a fraction of the laser light that is backscattered from the directionally-reflective target ( 182 ) and focuses the collected light onto an uncooled photodetector ( 128 ).

2. The system of claim 1 , wherein the uncooled photodetector ( 128 ) is a photovoltaic optically immersed device.

3. The system of claim 1 , wherein the uncooled photodetector ( 128 ) is a mercury-cadmium-telluride photodetector.

4. The system of claim 3 , wherein the photodetector ( 128 ) has a spectral bandwidth and optical configuration selected to optimize signal-to-noise response to received laser light.

5. The system of claim 1 , wherein the optical receiver assembly ( 60 ) comprises a primary mirror ( 112 ) for receiving laser light backscattered from the directionally-reflective target ( 182 ) and focusing the collected light onto the uncooled photodetector ( 128 ).

6. The system of claim 1 , wherein the directionally-reflective target ( 182 ) comprises a material that provides reflectance at the laser wavelength sufficient to achieve a desired laser power at the photodetector ( 128 ).

7. The system of claim 6 , wherein the target material is RC-301112-0000-NP, a product of Safe Reflections, Inc.

8. The system of claim 1 , further comprising:

the first electronic circuitry providing for a continual sinusoidal modulation of laser current and wavelength, the continual sinusoidal modulation set to repeatedly scan the laser wavelength across the spectral absorption feature at a selected modulation frequency to enable wavelength modulation spectroscopy; and

electronic demodulation circuitry to demodulate the photodetector signal and produce outputs from which target gas concentrations are deduced.

9. The system of claim 1 , wherein the open-air path length of the laser beam is approximately one meter.

10. The system of claim 9 , wherein the laser wavelength is selected to provide a desired sensitivity to the target gas and is substantially free from cross-sensitivity to non-target gases.

11. The system of claim 10 , wherein the target gas is methane and the laser wavelength is 3291.1 nm.

12. The system of claim 10 , wherein the target gas is ethane and the laser wavelength is 3336.8 nm.

13. A system for simultaneously measuring methane and ethane in an open-air configuration, comprising:

a first mid-infrared distributed feedback interband cascade laser (mid-IR DFB-ICL) ( 22 ) having a wavelength selected to correspond with a spectral absorption line of ethane;

a second mid-infrared distributed feedback interband cascade laser (mid-IR DFB-ICL) ( 24 ) having a wavelength selected to correspond with a spectral absorption line of methane;

first electronic circuitry to control the first laser temperature, current and modulation frequency;

second electronic circuitry to control the second laser temperature, current and modulation frequency;

a heat sink ( 58 ) for the first and second mid-IR DFB-ICLs ( 22 , 24 );

a distal backscattering directionally-reflective target ( 182 );

a first optical component that projects a beam of the first mid-IR DFB-ICL ( 22 ) onto the distal backscattering directionally-reflective target ( 182 );

a second optical component that projects a beam of the second mid-IR DFB-ICL ( 24 ) onto the distal backscattering directionally-reflective target ( 182 );

an optical receiver assembly ( 60 ) that receives a fraction of the laser light that is backscattered from the directionally-reflective target ( 182 ) and focuses the collected light onto an uncooled photodetector ( 128 ).

14. The system of claim 13 , wherein the modulation frequency of the first mid-IR laser differs from that of the second mid-IR laser.

15. The system of claim 14 , wherein the beam projected from the first mid-IR laser and the beam projected from the second mid-IR laser substantially overlap each other at the distal backscattering directionally-reflective target.

16. The system of claim 13 , wherein a transmitter plate assembly ( 58 ) supports the two lasers ( 22 , 24 ) and serves as the laser heat sink.

17. The system of claim 16 , wherein the first and second mid-IR DFB-ICLs ( 22 , 24 ), the first and second electronic circuitry, the first and second optical components, the optical receiver assembly and the heat sink are arranged in a compact package adapted for mounting to a natural gas utility leak survey vehicle.

18. The system of claim 13 , wherein the first laser wavelength is 3336.8 nm.

19. The system of claim 13 , wherein the second laser wavelength is 3291.1 nm.

20. The system of claim 18 , wherein the second laser wavelength is 3291.1 nm.

21. The system of claim 17 , wherein the compact package is a cylindrical shape having a diameter less than 6 inches and a length less than 12 inches.

Assignments (3)
SECURITY INTEREST Recorded Aug 11, 2023
From: HEATH CONSULTANTS INCORPORATED
To: TEXAS CAPITAL BANK
Reel/Frame 064560/0162 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2023
From: FRISH, MICHAEL B.; CHEN, SHIN-JUH; AUBUT, NICHOLAS F.; WAINNER, RICHARD T.
To: PHYSICAL SCIENCES, INC.
Reel/Frame 062675/0126 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2023
From: PHYSICAL SCIENCES, INC.
To: HEATH CONSULTANTS INCORPORATED
Reel/Frame 062675/0170 →
Continuity (2)
Provisional Application 63251949 · Oct 4, 2021
Related Publication 20230107797A1 · Apr 6, 2023
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