IP Library › Granted Patent US 12,234,707
Granted Patent B2
US 12,234,707 · App. 17/930,592 · Granted Feb 25, 2025

Method for downhole installation of batteries with recharging and energy harvesting systems in dedicated compartments

Inventors: Eyad Ali Alali (Dammam, SA); Mohammed Abdullah Bataweel (Dhahran, SA); Norah W. Aljuryyed (Dhahran, SA)
Assignee: SAUDI ARABIAN OIL COMPANY
E21B41/0085E21B7/061H02J50/001
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Quick Facts
Patent No.
US 12,234,707
App. No.
17/930,592
Granted
Feb 25, 2025
Kind
B2
Abstract

A system includes a well extending through an underground formation, a primary tunnel extending a length outwardly from the well at a first axial location along the well, a battery installed in the primary tunnel, recharging equipment connected to the battery, and electrically powered downhole equipment positioned in the well, wherein the downhole equipment is connected to the battery.

Claims (61)

1. A method, comprising:

providing a well extending through an underground formation;

drilling a primary tunnel within a non-producing area off the well, extending in a radially outward direction from the well at a first axial location along the well;

installing a battery in the primary tunnel;

connecting the battery to downhole equipment in the well, wherein the downhole equipment is not disposed in the primary tunnel; and powering the downhole equipment in the well via the battery.

2. The method of claim 1 , further comprising:

using radial drilling to drill a secondary tunnel extending in an outwardly direction from the well;

installing an energy harvesting device in the secondary tunnel; and

connecting the energy harvesting device to the battery.

3. The method of claim 1 , wherein the battery is connected via an e-line to a power source at a surface of the well.

4. The method of claim 1 , further comprising:

moving a downhole tool through the well and past the primary tunnel to perform a well operation.

5. The method of claim 1 , further comprising:

running recharging equipment through the well to the battery;

connecting the recharging equipment to the battery to recharge the battery; and

after recharging, removing the recharging equipment from the well.

6. The method of claim 1 , further comprising:

prior to drilling the primary tunnel, selecting the battery based on energy requirements for the downhole equipment;

designing a size of the primary tunnel based on a size of the battery; and

selecting the first axial location based on a location of the downhole equipment.

7. The method of claim 1 , further comprising:

pulling the battery out of the primary tunnel; and

circulating brine through the well as the battery is removed.

8. The method of claim 1 , wherein the radial drilling comprises using a whipstock to orient a radial drilling bit in the outwardly direction from the well as the radial drilling bit drills the primary tunnel, wherein the method further comprises:

rotating the whipstock in the well to orient the radial drilling bit in a second outwardly direction from the well; and

drilling an additional primary tunnel in the second outwardly direction from the well at the first axial location.

9. A method, comprising:

determining energy requirements for downhole equipment to be used in a well;

designing a power supply system for the downhole equipment to meet the energy requirements, wherein designing the power supply system comprises:

selecting an amount of rechargeable batteries to power the downhole equipment; and

selecting a type of recharging equipment to recharge the rechargeable batteries;

drilling a tunnel system comprising a selected number of tunnels based on the selected amount of rechargeable batteries,

wherein each of the tunnels is drilled within a non-producing area off the well, and wherein the

selected number of tunnels comprises a primary tunnel extending in a radially outwardly direction from the well;

installing the designed power supply system in the well comprising installing at least one component of the designed power supply system in the primary tunnel, wherein the downhole equipment is not disposed in the primary tunnel; and

powering the downhole equipment via the designed power supply system.

10. The method of claim 9 , wherein the at least one component is a rechargeable battery installed in the primary tunnel, wherein an e-line is selected as the type of recharging equipment, and wherein the method further comprises:

connecting the e-line to the rechargeable battery, wherein the e-line extends from a power source at a surface of the well.

11. The method of claim 9 , wherein the at least one component is a rechargeable battery installed in the primary tunnel;

wherein an energy harvesting device is selected as the type of recharging equipment;

wherein drilling the designed tunnel system in the well further comprises:

using radial drilling to drill a secondary tunnel extending in an outwardly direction from the well; and

wherein installing the designed power supply system in the well further comprises:

installing the energy harvesting device in the secondary tunnel; and

connecting the energy harvesting device to the rechargeable battery.

12. A system, comprising:

a well extending through an underground formation;

a primary tunnel extending a length radially outwardly from the well at a first axial location along the well, the primary tunnel extending within a non-producing area off the well;

a battery installed in the primary tunnel;

recharging equipment connected to the battery; and

electrically powered downhole equipment positioned in the well, wherein the downhole equipment is connected to the battery and powered by the battery, wherein the downhole equipment is not disposed in the primary tunnel.

13. The system of claim 12 , wherein the length of the primary tunnel is less than 300 feet.

14. The system of claim 12 , wherein the well is a branch well extending from a main well, and the main well extends underground from a surface.

15. The system of claim 12 , wherein the downhole equipment comprise downhole sensors.

16. The system of claim 12 , wherein the recharging equipment comprises a docking device connected to the battery, wherein the docking device is connected to a power source at a surface of the well and is run into the well via coiled tubing or wireline.

17. The system of claim 12 , further comprising an additional primary tunnel at the first axial location extending outwardly from the well in a different direction from the primary tunnel.

18. The system of claim 12 , further comprising:

an additional tunnel extending outwardly from the well;

wherein the recharging equipment is an energy harvesting device installed in the additional tunnel.

19. The system of claim 12 , wherein the primary tunnel has a diameter less than 7inches.

20. The system of claim 12 , wherein the primary tunnel extends outwardly from a horizontal section of the well.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE CORRECT THE SECOND INVENTOR'S MIDDLE NAME PREVIOUSLY RECORDED AT REEL: 63080 FRAME: 685. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Nov 13, 2024
From: ALALI, EYAD ALI; BATAWEEL, MOHAMMED ABDULLAH; ALJURYYED, NORAH W.
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 069353/0146 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2023
From: ALALI, EYAD ALI; BATAWEEL, MOHAMMED ABUDULLAH; ALJURYYED, NORAH W.
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 063080/0685 →
Continuity (1)
Related Publication 20240084673A1 · Mar 14, 2024
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