Sealant application assembly and methods of use

1. A sealant application nozzle that comprises:

a manifold that comprises an incurvate face;

bristles that comprise a base set within and that extend outward from the incurvate face, wherein the bristles are arranged in rows, and wherein each row comprises a variable curvature formed by tips of bristles in the row; and

channels within the manifold that culminate in outlets that exit through the incurvate face configured to dispose sealant onto the incurvate face and the base of the bristles.

2. The sealant application nozzle of claim 1 , wherein the manifold and the bristles are formed of a polymeric material.

3. The sealant application nozzle of claim 1 , wherein the outlets are symmetrical along a centerplane extending through the rows.

4. The sealant application nozzle of claim 1 , wherein the outlets are positioned in a top half of the manifold.

5. The sealant application nozzle of claim 1 , wherein the channels are symmetrical along a centerplane extending through a midpoint of the incurvate face.

6. The sealant application nozzle of claim 1 , wherein each bristle in a respective row comprises a tip with a different angle than every other bristle of the respective row.

7. The sealant application nozzle of claim 1 , wherein the bristles are formed from a same material as the manifold.

8. A sealant application assembly that comprises:

a sealant source;

a motor configured to apply pressure to the sealant source and extrude sealant from the sealant source; and

a sealant application nozzle connected to the sealant source, wherein the sealant application nozzle comprises an incurvate face that comprises:

outlets configured to dispense sealant; and

bristles that extend outward from the incurvate face.

9. The sealant application assembly of claim 8 further comprising:

a camera positioned to image a fastener within the incurvate face as it moves relative to the sealant application nozzle.

10. The sealant application assembly of claim 8 further comprising:

a drip tray positioned below the sealant application nozzle and configured to collect excess sealant falling from the sealant application nozzle.

11. The sealant application assembly of claim 8 , wherein the motor is a screw motor.

12. The sealant application assembly of claim 8 , wherein the bristles are configured from a same material as the incurvate face.

13. The sealant application assembly of claim 8 , wherein tips of the bristles form a variable curvature configured to contact a fastener.

14. The sealant application assembly of claim 8 , wherein the bristles are formed of a polymeric material.

15. A method of applying a sealant to a fastener, the method comprising:

positioning the fastener in contact with bristles of a sealant application nozzle comprising:

a manifold comprising an incurvate face;

the bristles comprising a base set within and extending outward from the incurvate face, wherein the bristles are arranged in rows, and wherein each row comprises a variable curvature formed by tips of bristles in the row; and

channels within the manifold culminating in outlets exiting through the incurvate face disposing sealant onto the incurvate face and the base of the bristles;

rotating the fastener while maintaining contact with the bristles to apply the sealant to the fastener; and

moving the fastener in a vertical direction while rotating the fastener and maintaining contact with the bristles.

16. The method of claim 15 further comprising:

applying pressure to a sealant source to send sealant into the sealant application nozzle.

17. The method of claim 15 further comprising:

imaging the fastener as the fastener moves relative to the sealant application nozzle.

18. The method of claim 17 further comprising:

determining if an entire designated surface of the fastener is covered by sealant based on imaging the fastener.

19. The method of claim 15 , wherein applying sealant to the fastener comprises applying sealant to a shank of the fastener.

20. The method of claim 15 , wherein applying sealant to the fastener comprises applying sealant to a bottom of a head of the fastener.

21. The method of claim 15 further comprising:

positioning a second fastener in contact with second bristles extending outward from the incurvate face of the sealant application nozzle, wherein the second bristles are additional to the bristles;

rotating the second fastener while maintaining contact with the second bristles to apply sealant to the second fastener; and

moving the second fastener in a vertical direction while rotating the second fastener and maintaining contact with the second bristles.

22. A method of applying sealant to a fastener, the method comprising:

sending sealant from a sealant source into a port of a sealant application nozzle, through channels of the sealant application nozzle, through outlets of the channels, and onto an incurvate face of the sealant application nozzle and base of bristles extending outward from the incurvate face;

positioning the fastener in contact with bristles of a sealant application nozzle comprising:

a manifold comprising the incurvate face;

the bristles comprising a base set within and extending outward from the incurvate face, wherein the bristles are arranged in rows, and wherein each row comprises a variable curvature formed by tips of bristles in the row; and

channels within the manifold culminating in outlets exiting through the incurvate face disposing sealant onto the incurvate face and the base of the bristles; and

rotating the fastener while maintaining contact with the bristles to apply sealant to the fastener.

23. The method of claim 22 further comprising:

applying pressure to the sealant source to send the sealant from the sealant source into the port of the sealant application nozzle.

24. The method of claim 22 further comprising:

imaging the fastener as the fastener moves relative to the sealant application nozzle.

25. The method of claim 24 further comprising:

determining if an entire designated surface of the fastener is covered by sealant based on imaging the fastener.

26. The method of claim 25 further comprising:

applying additional sealant to the fastener using the bristles in response to a determination that the entire designated surface of the fastener is not covered by sealant.

27. The method of claim 22 , wherein applying sealant to the fastener comprises applying sealant to a shank of the fastener.

28. The method of claim 22 , wherein applying sealant to the fastener comprises applying sealant to a bottom of a head of the fastener.