IP Library › Granted Patent US 12,240,083
Granted Patent B2
US 12,240,083 · App. 17/811,124 · Granted Mar 4, 2025

Power tool and impact driver

Inventor: Ding Zhao (Anjo, JP)
Assignee: MAKITA CORPORATION
B25B21/02
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Quick Facts
Patent No.
US 12,240,083
App. No.
17/811,124
Granted
Mar 4, 2025
Kind
B2
Abstract

A power tool includes: a motor having a rotor, which rotates about a motor rotational axis extending in a front-rear direction; an output part, which is disposed more forward than the motor and is rotated in response to rotation of the rotor; a housing including: a motor-housing part, which houses the motor; a grip part, which extends downward from the motor-housing part; a battery-holding part, which is connected to a lower-end portion of the grip part; a control circuit board, which is housed in the housing; and an operation-and-display part, which is disposed at a rear portion of the housing and is electrically connected to the control circuit board.

Claims (64)

1. A power screw-tightening tool comprising:

a motor including a rotor configured to rotate about a motor rotational axis extending in a front-rear direction;

a plurality of gears disposed more forward than the rotor and configured to be rotated in response to rotation of the motor;

an output part disposed more forward than the plurality of gears and configured to be rotated in response to rotation of the plurality of gears;

a housing including: a motor-housing part, which houses the motor; a grip part, which extends downward from the motor-housing part; and a battery-holding part, which is connected to a lower-end portion of the grip part;

a first circuit board, which is housed in the housing; and

an operation-and-display part disposed at a rear portion of the battery-holding part and electrically connected to the first circuit board by a lead wire, the operation-and-display part including:

a second circuit board;

at least one switch device mounted on the second circuit board and configured to be manipulated by a user to select an application mode of the motor; and

at least one light emitting device mounted on the second circuit board and configured to display the application mode selected by the user.

2. The power screw-tightening tool according to claim 1 , wherein the operation-and-display part is disposed in a recessed part provided on the battery-holding part.

3. The power screw-tightening tool according to claim 1 , wherein the center of the operation-and-display part and the center of the battery-holding part coincide in a left-right direction of the power tool.

4. The power screw-tightening tool according to claim 1 , wherein the operation-and-display part has a larger dimension in a left-right direction of the power tool, which is perpendicular to the front-rear direction, than the dimension of the operation-and-display part in an up-down direction of the power tool, the up-down direction being perpendicular to the left-right direction and to the front-rear direction.

5. The power screw-tightening tool according to claim 1 , wherein the operation-and-display part is disposed more rearward than a rear-end part of the grip part.

6. The power screw-tightening tool according to claim 1 , wherein the operation-and-display part is disposed more rearward than a rear-end part of the motor-housing part.

7. The power screw-tightening tool according to claim 1 , wherein the first circuit board is housed in the battery-holding part.

8. The power screw-tightening tool according to claim 7 , wherein a rear-end part of the first circuit board is disposed more rearward than a rear-end part of the grip part.

9. The power screw-tightening tool according to claim 7 , wherein the operation-and-display part is disposed more rearward than the first circuit board.

10. The power screw-tightening tool according to claim 1 , wherein a surface of the operation-and-display part tilts downward as it goes rearward.

11. The power screw-tightening tool according to claim 1 , wherein;

the operation-and-display part further comprises: a spacer member, which supports the second circuit board; and a label member, which covers the at least one switch device and the at least one light-emitting device; and

the at least one switch device is manipulatable via the label member.

12. The power screw-tightening tool according to claim 11 , wherein the second circuit board is fixed to at least a portion of the housing via the spacer member.

13. The power screw-tightening tool according to claim 11 , wherein a surface of the second circuit board tilts downward as it goes rearward.

14. The power screw-tightening tool according to claim 1 , wherein the first circuit board comprises:

a storage part, which stores software for executing a plurality of application modes of the motor;

an instruction-output part configured to output a mode instruction that sets the application mode in response to manipulation of the at least one switch device of the operation-and-display part;

a motor-control part configured to control the motor based on the mode instruction; and

a display-control part configured to control a display part of the operation-and-display part based on the mode instruction.

15. The power screw-tightening tool according to claim 1 , wherein, in the front-rear direction, a first distance between a front-end part of a lower-end portion of the grip part and a front-end part of the battery-holding part is shorter than or equal to a second distance between a rear-end part of a lower-end portion of the grip part and a rear-end part of the battery-holding part.

16. The power screw-tightening tool according to claim 1 , further comprising:

a battery-mounting part disposed at a lower portion of the battery-holding part; and

a battery pack mounted on the battery-mounting part and being mountable from forward of the battery-holding part.

17. The power screw-tightening tool according to claim 1 , wherein:

the first circuit board is configured to drive the motor according to the user-selected application mode; and

the user-selected application mode is one of:

an impact-force mode consisting of a MAX mode, a HARD mode, a MEDIUM mode and a SOFT mode; or

a dedicated mode consisting of a WOOD mode, a self-drilling screw mode and a BOLT mode.

18. A power tool comprising:

a motor including a rotor configured to rotate about a motor rotational axis extending in a front-rear direction;

an output part disposed more forward than the motor and configured to be rotated in response to rotation of the rotor;

a housing including: a motor-housing part, which houses the motor; a grip part, which extends downward from the motor-housing part; and a battery-holding part, which is connected to a lower-end portion of the grip part;

a first circuit board disposed in the housing and configured to control operation of the motor; and

an operation-and-display part disposed at a rear portion of the battery-holding part and electrically connected to the first circuit board by a lead wire, the operation-and-display part including: a second circuit board; at least one switch device mounted on the second circuit board and configured to be manipulated by a user to select an application mode of the motor; and at least one light emitting device mounted on the second circuit board and configured to display the application mode selected by the user;

wherein:

in the front-rear direction, a first distance between a front-end part of a lower-end portion of the grip part and a front-end part of the battery-holding part is shorter than or equal to a second distance between a rear-end part of a lower-end portion of the grip part and a rear-end part of the battery-holding part.

19. The power tool according to claim 18 , wherein:

the first distance is between a frontmost point of a frontmost, lowermost edge of the grip part and a frontmost point of the battery-holding part, and

the second distance is between a rearmost point of a rearmost, lowermost edge of the grip part and a rearmost point of the battery-holding part.

20. An impact tool comprising:

a motor including a rotor configured to rotate about a motor rotational axis extending in a front-rear direction;

a plurality of gears disposed more forward than the rotor in the front-rear direction and configured to be rotated in response to rotation of the rotor;

an anvil disposed more forward than the plurality of gears in the front-rear direction and configured to be rotated in response to rotation of the plurality of gears;

a housing including: a motor-housing part, which houses the motor; a grip part, which extends downward from the motor-housing part; and a battery-holding part, which is connected to a lower-end portion of the grip part;

a first circuit board housed in the battery holding part and configured to control the motor; and

an operation-and-display part including:

a second circuit board;

at least one switch device mounted on the second circuit board and configured to be manipulated by a user to select an application mode of the motor; and

at least one light emitting device mounted on the second circuit board and configured to display the application mode selected by the user,

wherein:

the operation-and-display part is disposed at a rear portion of the battery-holding part and is electrically connected to the first circuit board by a lead wire,

the first circuit board extends in a first plane,

the second circuit board extends in a second plane, and

the first and second planes are oblique to each other.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2022
From: ZHAO, DING
To: MAKITA CORPORATION
Reel/Frame 060429/0609 →
Priority Claims (2)
JP 2021-124477 · Jul 29, 2021 · national
JP 2021-183781 · Nov 11, 2021 · national
Continuity (1)
Related Publication 20230036348A1 · Feb 2, 2023
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