IP Library › Granted Patent US 12,240,424
Granted Patent B2
US 12,240,424 · App. 16/771,774 · Granted Mar 4, 2025

Disc brake for a utility vehicle, and brake pad set

Inventors: Andreas Petschke (Neuburg am Inn, DE); Michael Hidringer (Hofkirchen, DE); Martin Pleintinger (Eichendorf, DE); Josef Schropp (Eichendorf, DE); Tobias Fischl (Munich, DE)
Assignee: KNORR-BREMSE Systeme fuer Nutzfahrzeuge GmbH
B60T1/065F16D55/2262F16D65/0056F16D65/0971F16D2055/0008F16D2127/02
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Quick Facts
Patent No.
US 12,240,424
App. No.
16/771,774
Granted
Mar 4, 2025
Kind
B2
Abstract

A disc brake for a utility vehicle includes a brake caliper, designed as a sliding caliper and engaging over a brake disc, which is secured to a stationary brake carrier. Two brake pads, which are arranged in the brake caliper, can move inversely and have a respective pad carrier plate and a friction lining secured thereon, of which an action-side or application-side brake pad can be pressed against the brake disc by an application device via at least one brake piston. The brake pads are each accommodated in a pad housing of the stationary brake carrier, wherein the pad housing is formed by two opposing brake carrier horns and a longitudinal connector connecting the brake carrier horns. At least one of the brake pads is assigned a pad return device, with which the at least one brake pad can be returned after a brake-dependent shifting and releasing of the brake.

Claims (35)

1. A disc brake for a utility vehicle, comprising:

a stationary brake carrier;

a brake caliper which engages over a brake disc having a rotation axis, is formed as a sliding caliper, and is fastened to the stationary brake carrier;

two brake pads which are arranged in the brake caliper, are moveable in opposite axial directions and have, in each case, a pad carrier plate having opposite sides spaced apart in a direction orthogonal to the rotation axis and opposite faces spaced apart in the axial direction, and a friction lining fastened to one of the opposite faces, wherein

one brake pad is an action-side or application-side brake pad pressable via an application apparatus by way of at least one brake piston against the brake disc, wherein

the brake pads are received, in each case, in a pad channel of the stationary brake carrier, the pad channel being defined by two opposing brake carrier horns comprising inner facing surfaces opposing each other and a longitudinal connector that connects the two opposing brake carrier horns; and

a pad resetting apparatus assigned to at least one of the two brake pads and comprising at least one holding portion fastened by enclosing an outer contour of at least one of the two opposing brake carrier horns and a spring arm connected to the at least one holding portion and projecting obliquely from the inner facing surface of the at least one brake carrier horn, wherein the spring arm engages one of the sides of the pad carrier plate, and wherein the assigned one brake pad is returnable via the spring arm applying an axial return compression force to the assigned one brake pad in the direction of the rotation axis after a braking-induced displacement and release of the disc brake.

2. The disc brake as claimed in claim 1 , wherein

the pad resetting apparatus of the assigned one brake pad has two resetting elements, of which in each case one resetting element is fastened to each one of the two opposing brake carrier horns of a pad channel of the stationary brake carrier.

3. The disc brake as claimed in claim 2 , wherein

the two resetting elements have two of the spring arms projecting obliquely from respective inner facing surfaces of the two opposing brake carrier horns.

4. The disc brake as claimed in claim 3 , wherein

the two resetting elements are pushed-on and fastened with their respective holding portions on the respective brake carrier horns of the pad channel, wherein

the spring arms project in each case into the pad channel.

5. The disc brake as claimed in claim 4 , wherein

the respective holding portions of the two resetting elements each form a clamp and are fitted on the respective brake carrier horn of the pad channel by pressing.

6. The disc brake as claimed in claim 5 , wherein

the spring arms of the two resetting elements are in contact with the pad carrier plate of the associated brake pad which is arranged in the pad channel between the brake carrier horns such that the respective spring arms are in contact in a central region of an edge of side surfaces of the pad carrier plate as a result of action of the spring forces of the spring arms.

7. The disc brake of claim 1 wherein the holding portion comprises first, second, third and fourth holding portions, wherein the spring arm comprises a free end and an opposite end connected to a first end of the first holding portion, wherein a second end of the first holding portion opposite the first end is connected to a first end of a second holding portion, wherein a second end of the second holding portion opposite the first end of the second holding portion is connected to a first end of a third holding portion, and wherein a second end of the third holding portion opposite the first end of the third holding portion is connected to a first end of the fourth holding portion.

8. The disc brake of claim 7 wherein an angle between the spring arm and the first holding portion is greater than 90 degrees.

9. The disc brake of claim 8 wherein an angle between the first holding portion and the third holding portion is approximately 90 degrees.

10. The disc brake of claim 9 wherein an angle between the third holding portion and the fourth holding portion is approximately 90 degrees.

11. The disc brake of claim 8 wherein an angle between the first holding portion and the second holding portion is between and including 110 degrees and 130 degrees.

12. The disc brake of claim 7 wherein the spring arm and the second holding portion project from the same side of the first holding portion.

13. The disc brake of claim 1 wherein a length of the spring arm corresponds approximately to a length of the inner facing surface of the brake carrier horn extending in the axial direction.

14. A brake pad set for a disc brake, comprising:

first and second brake pads moveable toward and away from each other in an axial direction, each having a pad carrier plate comprising opposite sides spaced apart in a direction orthogonal to the axial direction and opposite faces spaced apart in the axial direction, and an associated friction lining arranged on one of the faces of the pad carrier plate;

a pad resetting apparatus for an assigned one of the first and second brake pads, wherein

the pad resetting apparatus of the assigned one brake pad has two resetting elements, of which in each case one resetting element is fastened to each one of opposing brake carrier horns of a pad channel of the stationary brake carrier, wherein the opposing brake carrier horns comprise inner facing surfaces opposing each other;

the two resetting elements each have a spring arm and holding portions, wherein

the respective spring arm is connected to one of the holding portions;

the two resetting elements are pushed-on and fastened with their respective holding portions by enclosing an outer contour of the respective brake carrier horn of the pad channel, wherein

the spring arms project obliquely from the inner facing surfaces of the brake carrier horns into the pad channel;

the respective holding portions of the two resetting elements form a clamp and are fitted on the respective brake carrier horn of the pad channel by pressing; and

the spring arms of the resetting elements are in contact with the opposite sides of the pad carrier plate of the associated brake pad which is arranged in the pad channel between the brake carrier horns such that each of the respective spring arms is in contact in a central region of an edge of a side surface of the pad carrier plate as a result of action of a spring force of the spring arm, wherein the respective spring arm applies an axial return compression force to the pad carrier plate of the associated brake pad so as to move the associated brake pad in the axial direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2020
From: PETSCHKE, ANDREAS; HIDRINGER, MICHAEL; PLEINTINGER, MARTIN; SCHROPP, JOSEF; FISCHL, TOBIAS
To: KNORR-BREMSE SYSTEME FUER NUTZFAHRZEUGE GMBH
Reel/Frame 054409/0288 →
Priority Claims (1)
DE 10 2017 129 672.7 · Dec 12, 2017 · national
Continuity (1)
Related Publication 20210206355A1 · Jul 8, 2021
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