Brake system with at least two hydraulic circuits and at least two pressure supply devices
A brake system may include: two hydraulic brake circuits, each having at least one wheel brake; a first pressure supply device for pressure build-up and release in at least one brake circuit via forward and return travel of a piston; a second pressure supply device with a continuous delivery, electromotively-driven piston pump, gear pump, or eccentric piston pump; at least one valve assembly with valves for adjusting pressure for each wheel brake and/or for connecting/disconnecting the wheel brakes and at least one of the pressure supply devices; at least one electronic control unit; a connection line connecting the two brake circuits; and at least one outlet valve for pressure release. The wheel brakes are paired with dedicated switch valves. Each brake circuit has a hydraulic main line to connect the switch valves to the first and second pressure supply devices, which provide different maximum pressures and/or delivery volumes.
1. A brake system for a vehicle, comprising the following components:
two hydraulic brake circuits each with at least one hydraulically acting wheel brake,
a first pressure supply device arranged to supply pressure to the wheel brakes, wherein the first pressure supply device, by back and forth movement of a piston, is able to build up and to reduce pressure in at least one of the two hydraulic brake circuits,
a second pressure supply device with a pump with continuous delivery action, in the form of a piston pump, gear pump or eccentric piston pump, which is driven by an electromotive drive, and which is arranged to build up pressure in at least one of the two hydraulic brake circuits,
at least one valve arrangement with valves for wheel-specific setting of brake pressures and/or for isolation of the wheel brakes from or connection of the wheel brakes to at least one of the first or second pressure supply devices,
at least one electronic open-loop and closed-loop control unit, and
a hydraulic connecting line arranged to connect the two brake circuits,
wherein each wheel brake is assigned one dedicated switching valve of the at least one valve arrangement, and wherein each of the two hydraulic brake circuits has a hydraulic main line, via which the switching valves are connectable to each of the first and second pressure supply devices,
wherein two of the wheel brakes are directly connected via their assigned dedicated switching valves to a first one of the hydraulic main lines and two of the wheel brakes are directly connected via their assigned dedicated switching valves to a second one of the hydraulic main lines,
wherein at least one outlet valve of the at least one valve arrangement is provided for pressure reduction by dissipation into a reservoir, and
wherein the first and the second pressure supply devices are configured for different maximum pressures or pressure levels, and
wherein the brake system further comprises:
an electric brake pedal with a travel simulator and with driver demand detection using one or more sensors and a sensor electronic control unit, or
a master brake piston-cylinder unit actuable by a brake pedal, wherein the master brake piston-cylinder unit includes only one piston and one pressure chamber, wherein the one pressure chamber is connected to a travel simulator and is connectable to at least one of the two hydraulic brake circuits via a hydraulic line, and wherein at least one controlled valve of the at least one valve arrangement is arranged to shut off the hydraulic line.
2. The brake system as claimed in claim 1 , wherein the second pressure supply device is connected to the reservoir via a check valve closing toward the reservoir.
3. The brake system as claimed in claim 1 , wherein the first pressure supply device has a maximum pressure which corresponds to 40-70% of the maximum pressure of the second pressure supply device.
4. The brake system as claimed in claim 1 , wherein the second pressure supply device assists the first pressure supply device in case of rapid pressure build-up or a pressure build-up above the maximum pressure of the first pressure supply device, and/or provides pressure in cases of fading or for an anti-lock brake system (ABS) function, and wherein in case of failure of the first pressure supply device, the second pressure device jointly performs the functions of the first pressure supply device.
5. The brake system as claimed in claim 1 , wherein a motor of the first pressure supply device has two winding systems, each with three phases, and wherein control electronics of the motor are of redundant configuration such that, in case of failure of one of the winding systems or partial failure of the control electronics, the motor is still able to be operated with reduced power or lower torque in comparison with normal operation.
6. The brake system as claimed in claim 1 , wherein the second pressure supply device delivers hydraulic medium directly into a first brake circuit of the two hydraulic brake circuits without interposed switching valves and is connectable to a second one of the two hydraulic brake circuits via multiple connecting switching valves.
7. The brake system as claimed in claim 6 , wherein, in an ABS function,
pressure reduction is performed in one of the two hydraulic brake circuits or in both of the two hydraulic brake circuits either
using one of the first or second pressure supply devices, or
using a central outlet valve, or
using at least one outlet valve arranged between the assigned dedicated switching valve of one of the wheel brakes and one of the connecting switching valves or between one of the wheel brakes and the associated switching valve of the one of the wheel brakes.
8. The brake system as claimed in claim 1 , wherein the second pressure supply device is an electrically driven single-circuit piston pump with a brush-type motor or a gear pump with a brush-type motor.
9. The brake system as claimed in claim 1 , wherein both of the first and second pressure supply devices are combined in one structural unit, wherein an axis of a piston-cylinder unit of the first pressure supply device is oriented perpendicularly with respect to an axis of the second pressure supply device.
10. The brake system as claimed in claim 1 , wherein a drive motor of the second pressure supply device is a brush-type motor, and wherein a delivery volume for controlling pressure build-up is determined from rotational speed and time and/or rotational angle.
11. The brake system as claimed in claim 1 , wherein the master brake piston-cylinder unit has a dedicated reservoir.
12. The brake system as claimed in claim 1 , wherein the electric brake pedal is provided, and wherein control signals thereof are input signals for the electronic open-loop and closed-loop control unit, further wherein the electronic open-loop and closed-loop control unit is of partially or fully redundant configuration with two supply connections.
13. The brake system as claimed in claim 1 , wherein at least one of the first or second pressure supply devices serves for a pressure build-up or a closed-loop pressure control in a parking brake.
14. The brake system as claimed in claim 1 , comprising exactly one pressure transducer.
15. The brake system as claimed in claim 6 , wherein the exactly one pressure transducer is configured to be used for closed-loop pressure control for both the first pressure supply device and the second pressure supply device.
16. The brake system as claimed in claim 1 , wherein one or more of the wheel brakes are not connected to their corresponding hydraulic main lines via a check valve.
17. The brake system as claimed in claim 1 , wherein the at least one valve arrangement is configured such that one or more of the dedicated switching valves, when de-energized, is enabled to be opened by residual pressure in the corresponding one or more wheel brakes.
18. The brake system as claimed in claim 1 , wherein one or more of the dedicated switching valves connect via their valve seats to the corresponding one or more wheel brakes.
19. The brake system as claimed in claim 1 , wherein there is only one outlet valve, which is a central outlet valve.
20. The brake system as claimed in claim 1 , wherein the hydraulic connecting line arranged to connect the two brake circuits has two connecting switching valves disposed therein.
21. The brake system as claimed in claim 20 , wherein the at least one outlet valve is a central outlet valve that connects between the two connecting switching valves to the hydraulic connecting line arranged to connect the two brake circuits.