IP Library Granted Patent US 12,240,965
Granted Patent B2
US 12,240,965 · App. 17/607,476 · Granted Mar 4, 2025

Polymer composition for improved grade plastics from recycled material

Inventors: Franciscus Elisabeth Jacobus Essers (Geleen, NL); Martinus Hendrikus Maria Van Enckevort (Geleen, NL); Marc Peter August Houtermans (Geleen, NL); Johannes Venerius (Geleen, NL)
Assignee: QCP Holding B.V.
C08L23/12B29C45/0001B29K2023/12B29K2105/26C08L2203/30C08L2205/025C08L2205/03C08L2207/20
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Quick Facts
Patent No.
US 12,240,965
App. No.
17/607,476
Granted
Mar 4, 2025
Kind
B2
Abstract

A polymer composition including: a. 75-90 wt % of a recycled polypropylene; b. 1-20 wt % of a polyolefin elastomer (POE); c. 0-10 wt % of a styrene ethylene butylene styrene block copolymer (SEBS); d. 2-20 wt % of talcum; wherein the amount of POE and SEBS is at least 3.5 wt %, preferably between 5 and 20 wt %, and wherein the wt % is relative to the total weight of the polymer composition.

Claims (23)

1. A polymer composition comprising:

75-90 wt % of a recycled polypropylene;

1-20 wt % of a polyolefin elastomer (POE);

0-10 wt % of a styrene-ethylene-butylene-styrene block copolymer (SEBS);

2-20 wt % of talcum;

wherein the amount of POE and SEBS is at least 3.5 wt %, and

wherein the wt % is relative to the total weight of the polymer composition,

wherein the recycled PP is a material collected under the DSD 324 or DSD 324-1 standard, and wherein the polymer composition has a modulus ranging between 800-1400 MPa determined using ISO 527-2:2012.

2. The polymer composition according to claim 1 , wherein the recycled PP is present between 80-86 wt %.

3. The polymer composition according to claim 1 , wherein the polymer composition has a total rubber content of between 5-15 wt %.

4. The polymer composition according to claim 1 , wherein the POE is selected from a C2-C6 copolymer or a C2-C8 copolymer with between 70-80 wt % ethylene, wherein wt % is relative to the POE.

5. The polymer composition according to claim 1 , wherein the POE comprises an ethylene (C2) octene (C8) metallocene rubber with a blocky structure.

6. The polymer composition according to claim 1 , wherein the POE has a density of between 0.85-0.89; determined using ISO 1183-1:2012.

7. The polymer composition according to claim 1 , wherein the POE has a melt flow rate MFR (190° C., 2.16 kg) between 0.3-1; determined using ISO 1133-1:2011.

8. The polymer composition according to claim 1 , wherein the POE is between 2-15 wt %.

9. The polymer composition according to claim 1 , wherein the SEBS is present between 0.5-6 wt %.

10. The polymer composition according to claim 1 , wherein the composition comprises less than 8 wt % of a recycled high density polyethylene.

11. The polymer composition according to claim 1 , wherein the talcum is present between 3-10 wt %.

12. The polymer composition according to claim 1 , wherein the talcum is a fine talcum having a D50 of less than 4 micron (ISO 13317-3).

13. The polymer composition according to claim 1 , wherein the polymer composition has a modulus ranging between 810-1300 MPa determined using ISO 527-2:2012.

14. The polymer composition according to claim 1 , wherein the polymer composition has a Charpy notched impact strength of between 5-20 KJ/m2; determined using ISO 179-1:2010).

15. The polymer composition according to claim 1 , wherein the polymer composition has a melt flow rate MFR (230° C., 2.16 kg) of between 5-25 g/10 min; determined using ISO 1133-1:2011.

16. Articles comprising the polymer composition according to claim 1 , which are formed by injection molding.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2022
From: ESSERS, FRANCISCUS ELISABETH JACOBUS; VAN ENCKEVORT, MARTINUS HENDRIKUS MARIA; HOUTERMANS, MARC PETER AUGUST; VENERIUS, JOHANNES
To: QCP HOLDING B.V.
Reel/Frame 058629/0771 →
Priority Claims (1)
EP 19171593 · Apr 29, 2019 · regional
Continuity (1)
Related Publication 20220204738A1 · Jun 30, 2022
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